2002 Toyota TUNDRA: complaints, problems and recalls

I WAS ROTATING THE TIRES AND TIGHTENING THE LUG NUTS WHEN SIX BROKE. MY TORQUE WRENCH WAS SET AT 80 POUNDS, BELOW THE 82 RECOMMENDATION. TWO LUG NUTS ON THE RIGHT REAR ON ONE ON THE RIGHT FRONT WOULD NOT TIGHTEN AND JUST KEPT TURNING. EVENTUALLY EACH OF THE LUG NUTS FELL OFF, BREAKING THE STUD. THE STUDS DID NOT "SNAP" LIKE A CLEAN BREAK. THE LUGS THAT BROKE WERE POSSIBLY NOT HARDENED OR WERE MADE FROM SOME VERY SOFT METAL. THE LEFT SIDE PRODUCED SIMILAR RESULTS ON THE LEFT REAR. THE LEFT FRONT SECURED ALL SIX LUG NUTS PROPERLY…

Owner-reported narrative. 6,014 miles reported. Look up ODI 10000416 at NHTSA ↗

CAB SEPARATED FROM CHASSIS. CAB IS ATTACHED TO CHASSIS AT 4 FLANGES WELDED TO FRAME. 2 EACH 10 MM BOLTS CONNECT CAB TO EACH FLANGE. A 71 MM HOLE EXISTS IN FLANGE BETWEEN THE 2 EACH 13 MM HOLES FOR THE 10 MM BOLTS. ONLY 6 MM OF FLANGE STEEL EXISTS BETWEEN 13 MM HOLES AND 71 MM HOLE. CAB SEPARATED BY TEARING 10 MM BOLT NUTS THROUGH THE 13 MM HOLES AT THE 6 MM DIMENSION. IT HAS BEEN MY EXPERIENCE IN AIRCRAFT STRUCTUREAL REPAIR THAT THE MINIMUM DIMENSION FOR HOLE SPACING IS 3 HOLE DIAMETERS (I.E., HOLE SPACING SHOULD HAVE BEEN APPROXIMATELY 3…

Owner-reported narrative. 6,500 miles reported. Look up ODI 10000907 at NHTSA ↗

BRAKE PEDAL FADES TO FLOOR WHEN SITTING IN STOP POSITION

Owner-reported narrative. 5,000 miles reported. Look up ODI 10003118 at NHTSA ↗

THE BRAKES ON MY 2002 TUNDRA STARTED VIBRATING WHEN PRESSURE APPLIED AFTER ABOUT 400 MILES. DEALER REPAIRED THE PROBLEM. NOW THE BRAKES ARE VIBRATING AGAIN. WILL HAVE TO RETURN TO THE DEALER. *JB *SCC ****DIMSII IVOQ ENTRY POSTED AFTER 12/12/02 CUT-OVER TO ARTEMIS*****764848

Owner-reported narrative. 4,200 miles reported. Look up ODI 10007164 at NHTSA ↗

A ROCK HIT THE WINDSHIELD AND BROKE THE GLASS, CONSUMER SUFFERED MINOR INJURIES.*JB

Owner-reported narrative. Look up ODI 10009320 at NHTSA ↗

THE VEHICLE WAS BUILT TO HANDLE UP TO A 6200 LB FIFTH WHEEL UNIT. CONSUMER HAD A 5400 LB UNIT ON VEHICLE WHICH CAUSED IT TO HAVE A ROCKING MOTION FROM FRONT TO REAR WHILE DRIVING. THE DEALERSHIP CANNOT FIND THE CAUSE OF THIS PROBLEM. *NLM

Owner-reported narrative. 10,000 miles reported. Look up ODI 10012148 at NHTSA ↗

40 MPH. DRIVING DOWN LOOKOUT MOUNTAIN. RIDING THE BRAKES. SHAKING SO BAD, I THOUGHT I MIGHT WRECK. SCARED ME AND MY FAMILY VERY MUCH. DEALER WILL NOT FIX UNDER WARRANTY. DEALER "FIXED BRAKES" 12,000 MILES AGO. TRUCK HAS 24,000 MILES ON ODOMETER. HEARD FROM OTHER TUNDRA OWNERS THIS IS A VERY COMMON PROBLEM. *JB

Owner-reported narrative. 23,000 miles reported. Look up ODI 10016389 at NHTSA ↗

EXPERIENCING A NOTICABLE SHAKE IN THE FRONT END WHEN BRAKING FROM 50-40 MPH. THIS HAS BEEN GOING ON SINCE I PURCHASED THE TRUCK IN OCT 2002. I HAVE BROUGHT THE TRUCK TO THE DEALER NUMEROUS TIMES. THEY HAVE REPLACED THE FRONT AND REAR ROTORS AND DRUMS WITHOUT ANY LUCK.

Owner-reported narrative. Look up ODI 10020693 at NHTSA ↗

Reported: 2002-05-01 (May 1, 2002)

ON CERTAIN 4X2 VEHICLES EQUIPPED WITH AN ALLOY WHEEL TIRE UPGRADE (OPTIONS WM4, WM8, ZL1-ZL4, DH4, OR DH5) INSTALLED BY THE PROCESSING CENTERS IN JACKSONVILLE, FLORIDA OR COMMERCE, GEORGIA, A LABEL IDENTIFYING THE SPARE TIRE AS A TEMPORARY USE SPARE TIRE WAS NOT INSTALLED. THE UPGRADE INCLUDES 4 LARGER SIZE TIRES WITH ALLOY WHEELS. THE ORIGINAL SPARE TIRE/STEEL WHEEL IS NOT PART OF THE UPGRADE AND WAS NOT CHANGED.

Consequence: DIFFERENT OPERATING CHARACTERISTICS CAN BE EXPERIENCED WHEN THE SPARE TIRE IS INSTALLED ON THE VEHICLE.

Remedy: OWNERS WILL BE PROVIDED WITH A CAUTION LABEL AND AN INSERT FOR THEIR OWNER'S MANUAL. OWNER NOTIFICATION BEGAN JULY 15, 2002. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

Reported: 2005-05-17 (May 17, 2005)

ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Consequence: THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Reported: 2009-11-18 (November 18, 2009)

TOYOTA IS RECALLING MODEL YEAR 2000-2003 TUNDRA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, VIRGINIA, WEST VIRGINIA, WISCONSIN AND THE DISTRICT OF COLUMBIA. EXCESSIVE CORROSION OF THE REAR CROSS MEMBER MAY CAUSE THE SEPARATION OF THE SPARE TIRE STOWED UNDER THE TRUCK BED WHICH WOULD PRESENT A ROAD HAZARD THAT COULD CAUSE A CRASH. ALSO, CORROSION OF THE REAR CROSS MEMBER COULD AFFECT THE REAR BRAKE LINES AND THE PROPORTIONING VALVE RESULTING IN DIMINISHED BRAKING CAPABILITY.

Consequence: SEPARATION OF THE SPARE TIRE AND DIMINISHED BRAKE CAPACITY COULD INCREASE THE RISK OF A CRASH.

Remedy: TOYOTA IS ASKING OWNERS OF THE AFFECTED VEHICLES TO REMOVE THE SPARE TIRE FROM UNDER THE VEHICLE UNTIL A REMEDY CAN BE OBTAINED. DEALERS WILL INSPECT THE REAR CROSS MEMBER AND RELATED COMPONENTS, INCLUDING THE BRAKE LINES, AND REPLACE THEM IF NECESSARY. IF THE CROSS MEMBER DOES NOT NEED TO BE REPLACED, IT WILL BE SPRAYED WITH A CORROSION PROTECTION COMPOUND. THESE SERVICES WILL BE PERFORMED FREE OF CHARGE, HOWEVER MULTIPLE VISITS TO THE DEALER MAY BE REQUIRED. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT APRIL 30, 2010. OWNER MAY CONTACT TOYOTA AT 1-800-331-4331.