2004 Subaru BAJA: complaints, problems and recalls

WHEN THE DRIVER PULLED ON THE SEAT BELT LOCATED IN THE REAR THE HEADLINER CAVED IN. *NM

Owner-reported narrative. 4,000 miles reported. Look up ODI 10059371 at NHTSA ↗

URGENT REQUEST FOR AUTOMOBILE RECALL, TAIL LIGHT PROBLEM. *BF THE CONSUMER WAS UNABLE TO SEE THE SUBARU BAJA'S BRAKE LIGHTS DUE TO THE SOLAR REFLECTIONS IN THE LIGHT COVERINGS. MANUFACTURES HAVE INCORPORATTED A HIGHLY RELECTIVE DESIGN ALONG WITH A SMALL BRAKE LIGHT AREA. *TC

Owner-reported narrative. Look up ODI 10095186 at NHTSA ↗

ENGINE LAMP COMES ON.*TR

Owner-reported narrative. 41,647 miles reported. Look up ODI 10234353 at NHTSA ↗

OUR 2004 SUBARU BAJA HAD THOUSANDS IN REPAIRS AND COULD NEVER BE FIXED. WE ARE STUCK 3100 MILES FROM HOME NOW FOR THREE MONTHS BECAUSE THEY WILL NOT REPAIR THE WHOLE DRIVELINE AND ALL DAMAGED COMPONENTS AS THIS WAS AND HAD BEEN NEVER NOTED. THEY ADMITTED THESE WERE DEFECTIVE AND THEY CAREFULLY HID THE FACTS BY TAKING ALL DEFECTIVE DRIVELINES TRASHING THEM AND NOW SELLING THE NEW AND IMPROVED VERSION AT A 650 PRICETAG, PLUS THE THOUSANDS IN DAMAGE IT DID TO OTHER PARTS. HOW CAN THESE PEOPLE GET AWAY WITH THIS SINCE IF THAT DRIVELINE BREAKS IN TR…

Owner-reported narrative. 31,000 miles reported. Look up ODI 10251241 at NHTSA ↗

I HAVE A 2004 SUBARU BAJA AND FUEL VAPORS EMIT FROM THE ENGINE. VAPORS WILL FILL CABIN OF THE VEHICLE. THERE IS A RISK OF FIRE AND INTOXICATING FUMES. THESE VEHICLES HAVE A HISTORY OF THIS PROBLEM. SUBARU HAS NOT AND WILL NOT MAKE A COMMITMENT ON A RECALL. 2005 AND 2006 BAJAS HAVE HAD A RECALL FOR THE SAME PROBLEM, BUT I CANNOT GET A FIX BECAUSE MINE IS A 2004. *TR

Owner-reported narrative. 50,000 miles reported. Look up ODI 10288628 at NHTSA ↗

TL* THE CONTACT OWNS A 2004 SUBARU BAJA. WHEN THE TEMPERATURES GREW COLDER, THERE WAS A VERY STRONG GAS SMELL AFTER STARTING THE VEHICLE IN THE MORNING. THE STRONG GAS SMELL WOULD PERSIST FOR AN HOUR OR O AFTER STARTING THE VEHICLE. THE FUEL ODOR WAS SO STRONG, THE CONSUMER HAS TO ROLL DOWN THE WINDOW. UPON INSPECTION, THE CONSUMER DISCOVERED THAT THE FUEL LINES WERE LEAKING RAW FUEL INTO THE ENGINE COMPARTMENT, SO MUCH THAT THE RAW GAS WAS POOLING ON TOP OF THE ENGINE. THE DEALER TIGHTENED THE FUEL LINES AND TOLD THE CONSUMER THAT THE PROBLE…

Owner-reported narrative. 98,000 miles reported. Look up ODI 10295002 at NHTSA ↗

MY 2004 BAJA TURBO HAS THE GAS LEAK PROBLEM IN THE MANIFOLD AREA. HAVE REPLACED HOSES AND CLAMPS 3 TIMES ON THE TWO THAT ARE VISIBLE. GAS POOLS ON THE MANIFOLD FROM A SLOW LEAK, FUMES IN THE CABIN, MUST DRIVE WITH WINDOWS DOWN. THIS HAPPENS DURING COLDER TEMPS, PROBABLY 20 AND BELOW. FUMES UPON STARTUP AND LASTS ABOUT AN HOUR WHEN FIRST OCCURRED. NOW WHEN OCCURS FUMES DO NOT DIMINISH. HAVE CLEANED MANIFOLD WITH ENGINE CLEANER TO REMOVE RESIDUAL FUEL SMELL. DEALER HAD MENTIONED THAT SOMETHING WAS INCORRECT ABOUT FUEL LINES WHEN CAR WAS IN FOR UN…

Owner-reported narrative. 79,000 miles reported. Look up ODI 10385688 at NHTSA ↗

I HAVE FUEL LEAKING FROM THE FUEL LINES ON THE DRIVERS SIDE TO THE RIGHT OF THE ALTERNATOR. I AM ASSUMING ONE OR BOTH OF THESE FUEL LINES ARE CRACKED. THE FUEL LEAKS WHEN IT IS COLD AND STOPS LEAKING WHEN THE ENGINE WARMS UP. MY BAJA IS ALSO HARD TO START WHEN COLD. I'M THINKING THE FUEL LINES ARE SUCKING IN AIR WHERE CRACKED. *TR

Owner-reported narrative. 60,000 miles reported. Look up ODI 10447382 at NHTSA ↗

Reported: 2004-10-01 (October 1, 2004)

ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.

Consequence: IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.

Remedy: DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.

Reported: 2014-12-01 (December 1, 2014)

Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy and Outback vehicles, and 2003-2005 Baja vehicles sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Puerto Rico, Hawaii, the U.S. Virgin Islands, Guam, Saipan, American Samoa, Florida and adjacent counties in southern Georgia, as well as the coastal areas of Alabama, Louisiana, Mississippi and Texas. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.

Consequence: In the event of a crash necessitating deployment of the passenger’s frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: Subaru will notify their owners. Dealers will replace the passenger air bag inflator, free of charge. The recall began on January 15, 2015. Owners may contact Subaru at 1-800-782-2783. Subaru's number for this recall is WQP-51. Note: This recall supersedes recall 14V-471. This recall has been partially superseded by 15V-323. All 2005 model year Subaru Legacy and Outback vehicles will now be repaired under recall 15V-323.

Reported: 2015-05-28 (May 28, 2015)

Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Subaru Baja vehicles manufactured January 22, 2003, to July 21, 2004, 2004-2005 Impreza vehicles manufactured January 28, 2003, to May 31, 2005, 2003-2008 Subaru Legacy vehicles manufactured January 22, 2003, to May 2, 2008, 2003-2008 Subaru Outback vehicles manufactured February 18, 2003, to May 5, 2008, and 2005 Saab 9-2x vehicles manufactured February 11, 2004, to March 17, 2005. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture upon its deployment.

Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: Subaru will notify their owners and General Motors will notify Saab owners. Dealers will replace the passenger air bag inflator, free of charge. The Subaru recall began on June 17, 2015. Owners may contact Subaru customer service at 1-800-782-2783. The Saab recall began on July 27, 2015. Owners of Saab vehicles may call 1-800-955-9007. Subaru's number for this recall is WQR-53. Note: The recall completely supersedes recall 14V-399 (WQL-48) and partially supersedes recall 14V-763 (WQP-51) in that model year 2004 through 2005 Subaru Impreza and model year 2005 Saab 9-2x vehicles are now only part of this campaign. Note: On December 18, 2015 Subaru informed NHTSA of an expansion of this recall to include certain model year 2003-2004 Subaru Baja, 2003-2008 Subaru Legacy and 2003-2008 Subaru Outback vehicles.

Reported: 2016-05-25 (May 25, 2016)

Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2009-2011 Legacy, Outback, Forester, 2006-2011 Impreza, Tribeca, 2003-2006 Baja, and 2006 Saab 9-2x vehicles originally sold or that have ever been registered in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 26, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Saab owners may contact GM at 1-800-955-9007. Subaru's number for this recall is TKA-16.

Reported: 2016-05-25 (May 25, 2016)

Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2006-2008 Impreza, Tribeca, 2006 Saab 9-2x, and 2003-2006 Baja vehicles originally sold or that have ever been registered in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKB-16. Note: This notice is only for vehicles that were not covered by 16V-358 for Zone A.

Reported: 2016-05-25 (May 25, 2016)

Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, and Baja vehicles originally sold or that have ever been registered in Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming, or "Zone C.". These vehicles may be equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

Consequence: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Remedy: Subaru will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKC-16. Note: This recall covers vehicles that were not previously covered in 16V-358 for Zone A or 16V-359 for Zone B.

Reported: 2020-01-02 (January 2, 2020)

Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (STI included), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began January 7, 2020. Subaru Owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKA-20.

Reported: 2020-01-02 (January 2, 2020)

Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKB-20.

Reported: 2020-01-02 (January 2, 2020)

Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKC-20.