2003 Saturn ION: complaints, problems and recalls

DEAR ADMINISTRATOR: I PURCHASED A 2003 SATURN ION 2 ON DECEMBER 28, 2002. I REPORTED TO BOTH THE SATURN CORPORATION AND THE DEALERSHIP THAT SOLD ME THE VEHICLE THAT THE VEHICLE WASN'T SAFE AFTER DRIVING THE VEHICLE FOR 80 MILES. THE DEALER AGREED TO FIX THE VEHICLE, SO I TOOK THE VEHICLE IN AND THE DEALERSHIP ON 4 SEPERATE OCCASIONS , TWO OF WHICH THE DEALER REFUSED TO ACCEPT MY VEHICLE. ON JANUARY 10, NOT TWO WEEKS AFTER THE PURCHASE OF THE VEHICLE, SATURN KEPT THE VEHICLE FOR NEARLY ONE WEEK. AFTER THE LOAN WAS APPROVED ON THE VEHICLE…

Owner-reported narrative. 80 miles reported. Look up ODI 10008156 at NHTSA ↗

WHEN THE CONSUMER PLUGGED DEVICES INTO THE CIGARETTE LIGHTER THE TURN SIGNAL WOULD NOT WORK. *NLM

Owner-reported narrative. Look up ODI 10018187 at NHTSA ↗

NEW SATURN ION 2003 STALLS WHILE DRIVING DOWN HIGHWAY, STEERING COLUMN LOCKS UP, MUST STOP SUDDENLY TO RESTART AND GAIN CONTROL OF CAR. *NLM

Owner-reported narrative. 4,000 miles reported. Look up ODI 10019030 at NHTSA ↗

WHILE DRIVING , THE STEERING KNUCKLE SHEARED OFF. DEALER NOTIFIED. PLEASE PROVIDE ADDITIONAL INFORMATION.*AK DEALER REPAIRED AT NO COST. REPLACED RIGHT FRONT KNUCKLED AND ASSOCIATED SUSPENSION PARTS. FRONT RIGHT WHEEL,TIRE, SPOILER AND UNDER SKIRTING. SATURN'S ENGINEER'S OF DETROIT SENT THE ENTIRE RIGHT FRONT DAMAGED PARTS FOR INVESTIGATION. CONSUMER HAD NOT HEARD ANYTHING FROM THEM. *PH *JB

Owner-reported narrative. 6,000 miles reported. Look up ODI 10021800 at NHTSA ↗

WHILE PLACING SEAT BELT ON THE BOLT BROKE FROM THE BOTTOM OF THE SEAT. *AK

Owner-reported narrative. Look up ODI 10022055 at NHTSA ↗

WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING SEAT BELT RETRACTOR FELL APART. *AK THE BOLT THAT CONNECTS THE WEBBING TO THE FLOOR WAS NOT FULLY SCREWED IN AT THE PLANT. THE BOLT BACKED OUT AND THE LOWER PORTION OF THE SEATBELT WEBBING BECAME UNATTACHED. THIS IS NOT A BUCKLE ISSUE OR A RETRACTOR ISSUE. MANUFACTURING DEFECT FROM THE PLANT BECAUSE THE BOLT WAS NOT FULLY TORQUED. DEALER FIXED BY TIGHTENING THE BOLT. CW

Owner-reported narrative. Look up ODI 10022578 at NHTSA ↗

MARCH 22, 2003 I PURCHASED AN SATURN ION 3. WITHIN THE 1ST THE WEEK THERE WAS PROBLEMS STARTING THE CAR. THE CAR WAS IN FOR SERVICE 2 TIMES IN 2 WEEKS. FINALLY THE ENGINE LIGHT STARTED FLASHING (3RD TIME). SUPPOSEDLY THE CAR WAS FIXED. 3 DAYS LATER THE DEALER'S SERVICE DEPARTMENT CALLED ME AT SATURN CORP.'S REQUEST TO IMMEDIATELY RETURN THE CAR AS THE ENGINE COULD BLOW UP. THE ENGINE HAD A CRACKED CYLINDER WHICH CAUSED COOLANT TO LEAK INTO THE ENGINE WITH ABOUT 650 MILES. ALSO, ANOTHER SATURN ION WITH 2500 MILES WAS SITTING IN THE DEALER'S LOT …

Owner-reported narrative. Look up ODI 10025418 at NHTSA ↗

VEHICLE TIRES ARE BLOWING OUT AT THE SIDE WALLS AND DEFLATING. THE ALUMINUM RIMS AND TIRES WERE REPLACED. REPLACEMENT TIRE DEVELOP A BUBBLE.*AK

Owner-reported narrative. 2,000 miles reported. Look up ODI 10026147 at NHTSA ↗

Reported: 2004-01-05 (January 5, 2004)

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.2L 4-CYLINDER (L61) ENGINES WERE BUILT WITH A FUEL FILTER THAT COULD CORRODE PREMATURELY ON THE EXTERIOR SURFACE.

Consequence: IF CORROSION ON THE EXTERIOR SURFACE OF THE FUEL FILTER PROGRESSES TO THE POINT OF CREATING A HOLE IN THE SHELL, FUEL DROPLETS COULD FORM AND DROP TO THE GROUND. IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.

Remedy: DEALERS WILL REPLACE THE FUEL FILTER ASSEMBLY. OWNER NOTIFICATION BEGAN ON DECEMBER 30, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-972-8876.

Reported: 2004-01-05 (January 5, 2004)

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 118, "POWER-OPERATED WINDOW, PARTITION, AND ROOF PANEL SYSTEMS." THE POWER WINDOWS AND/OR SUNROOF MAY BE OPERABLE AFTER THE IGNITION HAS BEEN TURNED TO THE "OFF" POSITION AND THE FRONT PASSENGER DOOR IS OPENED.

Consequence: IF UNSUPERVISED CHILDREN ARE LEFT UNATTENDED IN THE VEHICLE AND OPERATE THE POWER WINDOWS OR SUNROOF, THERE IS AN INCREASED RISK OF INJURY TO THE CHILD.

Remedy: DEALERS WILL UPGRADE THE BODY CONTROL MODULE (BCM) CALIBRATION. OWNER NOTIFICATION BEGAN ON DECEMBER 30, 2003. OWNERS SHOULD CONTACT SATURN AT 1-800-972-8876.

Reported: 2004-11-16 (November 16, 2004)

CERTAIN PASSENGER VEHICLES HAVE A CONDITION IN WHICH THE TURN SIGNAL LAMP AND DAYTIME RUNNING LAMP (DRL) ON EITHER FRONT SIDE CAN STOP WORKING BECAUSE OF LOSS OF CONTACT BETWEEN THE BULB AND SOCKET.

Consequence: IF A FRONT TURN SIGNAL LAMP IS INOPERATIVE, OTHERS MAY REACT MORE SLOWLY TO A TURNING VEHICLE AND A CRASH COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE DRL/TURN SIGNAL BULB ON BOTH THE LEFT AND RIGHT FRONT SIDE AND INSPECT FOR AND ADD A DRL JUMPER KIT IF NOT PRESENT. THE RECALL BEGAN NOVEMBER 17, 2004. OWNERS SHOULD CONTACT SATURN AT 1-800-972-8876.

Reported: 2014-02-10 (February 10, 2014)

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model year 2005-2007 Chevrolet Cobalt, and 2007 Pontiac G5 vehicles. On February 25, 2014, GM increased the recall to include an additional 748,024 model year 2006-2007 Chevrolet HHR and Pontiac Solstice vehicles and 2003-2007 Saturn Ion vehicles and 2007 Saturn Sky vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine. On March 27, 2014, GM notified the agency that the defective ignition switches may have been used as service replacement parts on other vehicles, and as a result GM will be recalling certain model year 2008-2010 Chevrolet Cobalt, Saturn Sky, and Pontiac G5 and Solstice, and 2008-2011 Chevrolet HHR vehicles. The part numbers for the service parts are 10392423 (a/k/a ACDelco D1461F), 10392737, 15857948, 15854953, 15896640, and 25846762. This expansion represents an additional 823,788 vehicles.

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GM’s recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.

Reported: 2014-04-10 (April 10, 2014)

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.