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2004 Ford F-450 SD: complaints, problems and recalls

Explore the records behind recurring owner reports.

Key facts

33 owner complaints analyzed

2 distinct recall campaigns

48,101 mi median reported failure mileage

Scope: 2004 model year. Data snapshot: . 25 complaints include usable failure mileage.

Owner-reported patterns

Most common problems

Fuel System, Diesel is the most frequently named component, appearing in 12 of 33 complaints (36.4%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Fuel system concerns1648.5%
Engine operation1236.4%
Braking behavior515.2%
Electrical and battery issues412.1%
Steering behavior39.1%
Transmission and shifting13.0%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Fuel System, Diesel
12
Engine And Engine Cooling:Engine:Diesel
4
Fuel System, Other:Fuel Injection System
3
Electrical System
2
Engine And Engine Cooling
2
Fuel System, Diesel:Storage:Tank Assembly
2
Fuel System, Gasoline
2
Power Train
2
Component breakdown data
CategoryCount
Fuel System, Diesel12
Engine And Engine Cooling:Engine:Diesel4
Fuel System, Other:Fuel Injection System3
Electrical System2
Engine And Engine Cooling2
Fuel System, Diesel:Storage:Tank Assembly2
Fuel System, Gasoline2
Power Train2

Fuel System, Diesel: 12; Engine And Engine Cooling:Engine:Diesel: 4; Fuel System, Other:Fuel Injection System: 3; Electrical System: 2; Engine And Engine Cooling: 2; Fuel System, Diesel:Storage:Tank Assembly: 2; Fuel System, Gasoline: 2; Power Train: 2

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
7
25,000 to 49,999
6
50,000 to 74,999
4
75,000 to 99,999
4
100,000 to 149,999
3
150,000 and above
1
Reported problems by failure mileage data
CategoryCount
Under 25,0007
25,000 to 49,9996
50,000 to 74,9994
75,000 to 99,9994
100,000 to 149,9993
150,000 and above1

Under 25,000: 7; 25,000 to 49,999: 6; 50,000 to 74,999: 4; 75,000 to 99,999: 4; 100,000 to 149,999: 3; 150,000 and above: 1

Under 25,000 miles has the most reports with usable mileage (7). 8 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

2004
1
2005
9
2006
1
2007
1
2008
3
2009
5
2010
5
2011
3
2012
3
2013
1
2014
1
Complaints over time data
CategoryCount
20041
20059
20061
20071
20083
20095
20105
20113
20123
20131
20141

2004: 1; 2005: 9; 2006: 1; 2007: 1; 2008: 3; 2009: 5; 2010: 5; 2011: 3; 2012: 3; 2013: 1; 2014: 1

Pattern summary

Fuel System, Diesel leads the component reports. Fuel system concerns appears in 16 complaint narratives. Engine operation appears in 12 complaint narratives. Braking behavior appears in 5 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Examples from the source records

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 10093425 · 2004-10-01 (October 1, 2004)

PURCHASED 2004 FORD F-450 DEISEL TRUCK 5/31/04 - FIRST HAD AT DALE JARRETT FORD IN MONROE, NC IN JULY REGARDING PROBLEM WITH TURBO BUT HAVE NO DOCUMENTATION FOR FIRST VISIT - 8/12/04 DALE JARRETT FORD EXAMINED TRUCK FOR LOSS OF POWER AND PROBLEM WITH TURBO - RESULT: OPERATING TO SPECS ACCORDING TO SERVICE DEPT. 8/27/04 EXAMINED BY DALE JARRETT FORD AGAIN FOR LACK OF POWER AND PROBLEM WITH TURBO - RESULT: REPLACED TURBO KIT AND CORE RETURN, TRUCK OPERATING TO SPECS ACCORDING TO SERVICE RECORD 8/31/04 EXAMINED BY HARRELSON FORD, CHARLO…

Owner-reported narrative. 4,250 miles reported. Look up ODI 10093425 at NHTSA ↗

Owner report 10108829 · 2005-01-25 (January 25, 2005)

INTERMITTENTLY WHEN APPLYING THE BRAKES, THE BRAKE PEDAL FELT SPONGY/SOFT. ALTHOUGH THE VEHICLE WOULD STOP, THE BRAKE PEDAL WAS NOT FEELING HARD AS IT SHOULD AND MAY CAUSE A LOSE OF BRAKING IF THIS CONDITION CONTINUES ON. THE VEHICLE HAS BEEN TO THE DEALER. THE DEALER INFORMED THE CONSUMER THAT THE CONDITION WAS A NORMAL CHARACTERISTIC OF THIS VEHICLE.

Owner-reported narrative. 4,750 miles reported. Look up ODI 10108829 at NHTSA ↗

Owner report 10112477 · 2005-03-03 (March 3, 2005)

2004 F-450 6.0 DIESEL IN SHOP 15 TIMES, HOSES BURN REPLACE AND BURNS AGAIN ,TRUCK SHAKES REAL BAD . OIL LEAKS , RADIATOR HOSES LEAKS ,GLOW PLUGS,BAD INJECTORS ,WIRES RUBS MOTOR SHUTS TRUCK OFF,INSTRUMENT PANEL BATTERY LIGHT COMES ON AND OFF AND THEN STAYS ON. LOSES POWER. *JB

Owner-reported narrative. Look up ODI 10112477 at NHTSA ↗

Owner report 10117744 · 2005-05-06 (May 6, 2005)

VEHICLE EXPERIENCED SUDDEN ACCELERATION. WHILE DRIVING AT APPROXIMATELY 40 MPH VEHICLE SURGED FORWARD. THE ENGINE REVVED, AND DRIVER PUT ONE FOOT ON THE CLUTCH AND THE OTHER ON THE BRAKE. THE VEHICLE WAS USED FOR HAULING WHICH INCREASED ITS DANGER. OWNER TOOK VEHICLE TO THE DEALER, BUT WAS INFORMED THAT THERE WAS NO SOLUTION TO THE PROBLEM. *AK THIS HAS BEEN A PROBLEM FOR 1 YEAR, CONSUMER HAVE DROVE THIS PICKUP THIS WAY. WAS TOLD BY FORD TO DRIVE IT LIKE YOU STOLEN IT AND DRIVE IT LIKE A NASCAR . CONSUMER FEEL THIS WAS NOT GOOD INFORMAT…

Owner-reported narrative. 7 miles reported. Look up ODI 10117744 at NHTSA ↗

Owner report 10122302 · 2005-05-27 (May 27, 2005)

OPERATING IN ROUTE TO A MEDICAL EMERGENCY CALL. REMOVED FOOT FROM ACCELERATOR TO APPLY BRAKES, WHEN RETURNED TO THROTTLE; ENGINE REMAINED AT IDLE. HAD TO DISPATCH ANOTHER AMBULANCE TO THE CALL. TOWED THE IUNIT TO A LOCAL DEALER. DEALER HAS REPLACED THE THROTTLE SENSOR. UNKNOWN IF RETAINED OLD PART.

Owner-reported narrative. 17,573 miles reported. Look up ODI 10122302 at NHTSA ↗

Owner report 10125181 · 2005-06-13 (June 13, 2005)

DT: FORD 450 2004,A BRAKING SYSTEMPROBLEM. CONSUMER TOOK VEHICLE TO FORD DEALERSHIP AND THEY REPAIRED PRESSURE RELEASE VALVE. CONSUMER FOUND THAT THE VEHICLE WAS STILL DRIPPING BRAKE FLUID EVEN AFTER TAKING TO DEALERSHIP, CONSUMER TOOK TO THE DEALERSHIP AGAIN, DEALERSHIP SAID THEY COULD FIND NO PROBLEM. CONSUMER NOTICED RED FLUID STILL DRIPPED. DEALER SAID IT WAS RESIDUAL FLUID WHICH CONTINUED TO DRIP FOR TWO WEEKS. PROBLEM STOPPED. THEN WHEN CONSUMER HAD TO MAKE A SUDDEN STOP THE BRAKES WOULD NOT WORK.*AK

Owner-reported narrative. 11,900 miles reported. Look up ODI 10125181 at NHTSA ↗

Owner report 10125183 · 2005-06-13 (June 13, 2005)

DT: FRONT END VIBRATION OCCURRED IN FRONT RIGHT AXLE AFTER CONSUMER PURCHASED THE VEHICLE. CONSUMER WAS DRIVING BETWEEN 50-70 MPH WHEN THIS OCCURRED, CONSUMER TOOK VEHICLE BACK TO DEALER, AND THEY REPLACED BOTH OF THE FRONT WHEELS AND THE RIM, THE ORIGINAL PROBLEM OCCURRED EVEN MORE SEVERE. *AK

Owner-reported narrative. 8,000 miles reported. Look up ODI 10125183 at NHTSA ↗

Owner report 10127487 · 2005-07-05 (July 5, 2005)

PAID FOR A EXSTENDED WARRENTY FORD WILL NOT FIX MY TRUCK

Owner-reported narrative. Look up ODI 10127487 at NHTSA ↗

Recall history

2 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.

05V270000 · Electrical System:Wiring

Reported: 2005-06-10 (June 10, 2005)

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
11V352000 · Exterior Lighting:Brake Lights | Exterior Lighting:Tail Lights

Reported: 2011-07-13 (July 13, 2011)

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

NHTSA campaign record ↗