2004 Ford F-250 SD: complaints, problems and recalls

I OWN A 2004 FORD F250 DIESEL CREW CAB 4X4. WE HAVE THE LARIET PACKAGE ALONG WITH THE CAMPER AND OFF ROAD PACKAGES. CURRENT MILES ARE 3600. EHAVEN'T TOWED ANYTHING BEHIND THIS NEW TRUCK YET. ON SUNDAY AUG. 1,2004, MY WIFE WAS DRIVING AND NOTICED THAT THE TRANSMISSION WOULD NOT SHIFT INTO OVERDRIVE.THE TOW/HAUL LIGHT ON THE DASH WAS FLASHING. I TOOK THE TRUCK TO MIKE DAVIDSON FORD THE NEXT MORNING AUG. 2,2004. THEY DROPPED THE PAN OFF THE TRANSMISSION AND FOUND METAL SHAVINGS ALONG WITH A BAD SENSOR. THE TRUCK IS STILL IN THE SHOP. I WANTED TO …

Owner-reported narrative. 3,600 miles reported. Look up ODI 10086137 at NHTSA ↗

WHILE DRIVING AT ANY SPEED, THE VEHICLE INTERMITTENTLY STALLED WITHOUT ANY WARNING. AS RESULT THE VEHICLE LOSS OF STEERING, AND THE BRAKES. THE DEALERSHIP TECHNICIAN, INDICATED TO THE CONSUMER SORRY WE CAN'T DUPLICATE THE PROBLEM. THE MANUFACTURER HAVE BEEN NOTIFIED OF THE PROBLEM.

Owner-reported narrative. Look up ODI 10087416 at NHTSA ↗

VEHICLE HAD NO THROTTLE RESPONSE AND THE RPM'S DROPPED DOWN TO 0. VEHICLE JUST QUIT, LOST POWER FOR ABOUT 30 SECONDS. THIS HAPPENED REPEATEDLY AT VARIOUS SPEEDS. *AK THE VEHICLE WAS TAKEN TO THE DEALER. THE DEALER REPLACED SEVERAL COMPONENTS BUT THE PROBLEM RECURRED. *NM

Owner-reported narrative. 1,000 miles reported. Look up ODI 10087677 at NHTSA ↗

WHILE DRIVING 70 MPH PASSENGER SIDE AXLE FRACTURED COMPLETELY. AS A RESULT, THE PASSENGER TIRE SEPARATED AND WENT UP UNDER THE VEHICLE WHICH JAMMED THE DOOR SHUT . CONSUMER MAINTAINED THE VEHICLE. NO INJURIES REPORTED. *AK

Owner-reported narrative. 145,000 miles reported. Look up ODI 10088002 at NHTSA ↗

WE PURCHASED THE MOST BEAUTIFUL, 2004 F-250 POWERSTROKE DIESEL ON 4/3/04, LARIAT PKG,TOW/CAMPER PKG FROM A FORD DEALERSHIP IN KENNESAW, GA. IT DID WELL FOR A FEW WEEKS, BUT ODD THINGS BEGAN TO HAPPEN, ROUGH SHIFTING OF THE TRANSMISSION/DECREASE IN GAS MILEAGE/RIDING ROUGHLY. ON 6/8, BEFORE A TRIP TO FLORIDA, MY HUSBAND TOOK THE VEHICLE FOR SERVICE AND TO HAVE THE OTHER PROBLEMS CHECKED. THE DEALERSHIP'S SERVICE DEPT SAID THEY COULD'T FIND THE PROBLEM BUT DID MENTION THAT THE TRANSMISSION WAS SLIPPING. WE LEFT FOR VACATION THE VERY EARLY ON 6/18…

Owner-reported narrative. 3,900 miles reported. Look up ODI 10088267 at NHTSA ↗

TRUCK "CUTS OUT" LOSING POWER INTERMITTENTLY WITH NO RHYME OR REASON. IT SEEMS ELECTRICAL SINCE BOTH THE GLOW PLUG LIGHT AS WELL AS THE WATER IN FUEL LIGHT COME ON FOR ABOUT 2 SECONDS AND GO OFF. ONCE THEY GO OFF, IT WILL RUN AGAIN UNTIL THE NEXT OCCURRENCE. I HAVE HAD THE COMPLETE FICM HARNESS (IT RAN FINE FOR TWO WEEKS AFTER THE REPLACEMENT) REPLACED BY THE DEALER.IIT HAS BEEN IN THE SHOP FOUR TIMES NOW FOR A TOTAL OF 10 DAYS FOR THIS PROBLEM AND IT ONLY HAS 7000 MILES. *AK

Owner-reported narrative. 6,500 miles reported. Look up ODI 10088968 at NHTSA ↗

WHILE DRIVING 10 MPH CONSUMER'S VEHICLE COLLIDED WITH THE VEHICLE IN FRONT. DRIVER'S FRONTAL AIR BAG FAILED TO DEPLOY. DRIVER SUSTAINED MAJOR INJURIES, AND WAS TRANSPORTED TO THE HOSPITAL BY AN AMBULANCE. VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION. *AK

Owner-reported narrative. Look up ODI 10089951 at NHTSA ↗

ENGINE IDLE IS DEFECTIVE AND THE VEHICLE STALLS INTERMITTENTLY. DEALER SERVICED THE VEHICLE, BUT PROBLEM RECURRED. *AK

Owner-reported narrative. 5,000 miles reported. Look up ODI 10090236 at NHTSA ↗

Reported: 2005-06-10 (June 10, 2005)

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Reported: 2011-07-13 (July 13, 2011)

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.