1996 Chevrolet CAVALIER: complaints, problems and recalls

1996 CHEVROLET CAVALIER: CHECK ENGINE LIGHT AND ETS OFF LIGHT CAME ON DURING HIGHWAY DRIVING, OFF AGAIN BY THE TIME WE GOT TO HE DEALER. HAPPENED AGAIN DURING HIGHWAY DRIVING A WEEK LATER. DEALER FOUND THAT COMPUTER CODE INDICATED FAILURE OF A PUMP SEAL IN THE AUTOMATIC TRANSMISSION (4-SPD OVERDRIVE TRANSMISSION). COST TO REPAIR WILL BE AT LEAST $1,305. OTHER SIMILAR COMPLAINTS FOUND ON THE NHTSA SITE SHOW PROBLEMS WITH PUMPS INSTALLED IN TRANSMISSIONS PRIOR TO JUNE, 1996. CAR HAS ONLY 37,000 MILES.

Owner-reported narrative. 37,000 miles reported. Look up ODI 10000904 at NHTSA ↗

I HAVE A 1996 CHEVY CAVALIER VIN # [XXX] THAT HAD SOME VERY SERIOUS STEERING PROBLEMS 1 YEAR AGO. THE CAR ACTED LIKE THE POWER STEERING UNIT QUIT OR WOULD ONLY ALLOW YOU TO TURN TO THE RIGHT. IT GOT TO THE POINT WHERE WE COULD NOT STEER THE VEHICLE ANYMORE. WE HAD IT REPAIRED AT A COST OF $1500. I THEN LEARNED OF A CAMPAIGN, #02V286000, THAT LISTED THE SAME PROBLEMS THAT MY CAR WAS HAVING. I WOULD LIKE TO KNOW IF YOU COULD ISSUE A RECALL FOR THAT VEHICLE OR IF MY CAR WAS ACTUALLY COVERED FOR THIS POSSIBLE RECALL. INFORMATION REDACTED PURSUAN…

Owner-reported narrative. 54,000 miles reported. Look up ODI 10002856 at NHTSA ↗

THE DRIVER'S SEAT BELT LATCH MECHANISM BROKE INTO TWO PIECES AND BECAME UNATTACHED FROM THE MECHANISM BELT LOOP ANCHOR. THIS AUTO HAS NOT BEEN IN AN ACCIDENT AND RECEIVED LIGHT TO MODERATE USE. IT HAS 118K MILES.

Owner-reported narrative. 118,000 miles reported. Look up ODI 10003381 at NHTSA ↗

NHTSA#02-V-286-000 CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE. CONSUMER STATES HAS THE SAME PROBLEM. TS

Owner-reported narrative. Look up ODI 10004145 at NHTSA ↗

WHEN CAR FUEL TANK IS READING BELOW 1/4 TANK, CAR WILL NOT START. CAR BACKFIRES, WHILE TRYING TO START AND CHECK ENGINE LIGHT COMES ON. I HAVE BEEN FIGHTING WITH THIS SINCE I [URCHASED THE CAR IN 1997. EVERYTIME THAT I TAKE THE CAR IN, I AM BEING TOLD IT IS ALWAYS SOMETHING DIFFERENT. THIS ITEM DEFINATELY NEEDS TO BE LOOKED AT CUASE I HAVE BEEN TOLD BY NUMEROUS CHEVY CAVELIER OWNERS ARE HAVING THIS SAME PROBLEM.

Owner-reported narrative. Look up ODI 10005013 at NHTSA ↗

FUEL INJECTION HOSE IS LEAKING GASOLINE. DEALER IS AWARE OF THE PROBLEM. PH FUEL INJECTOR HAD TO BE REPLACED. *TT

Owner-reported narrative. 84,651 miles reported. Look up ODI 10006248 at NHTSA ↗

CONSUMER TOOK VEHICLE IN TO HAVE IT SERVICED FOR THE STEERING COLUMN RECALL 02 V 286 000 . AFTER TAKING THE VEHICLE APART INDICATED THAT THE PARTS WEREN'T AVAILABLE AND THEY DON'T KNOW WHEN THEY WILL BE AVAILABLE. PH

Owner-reported narrative. Look up ODI 10006741 at NHTSA ↗

CONSUMER WAS INFORMED THERE WAS NO PARTS AVAILABLE REGARDING THE RACK AND PINION, RECALL # 02 V 286 000. *JB

Owner-reported narrative. Look up ODI 10008805 at NHTSA ↗

Reported: 2002-03-06 (March 6, 2002)

ON CERTAIN PASSENGER VEHICLES. IF THE ENGINE FAILS TO START AND THE DRIVER HOLDS THE KEY IN THE "START" POSITION FOR AN EXTENDED PERIOD, HIGH CURRENT FLOWS THROUGH THE IGNITION SWITCH, AND SOMETIMES PRODUCES ENOUGH HEAT TO MELT INTERNAL SWITCH PARTS.

Consequence: IF THE SWITCH IS DAMAGED, A FIRE COULD OCCUR IN THE STEERING COLUMN, EVEN WITH THE ENGINE OFF AND THE KEY REMOVED.

Remedy: DEALERS WILL INSTALL A RELAY KIT IN THESE VEHICLES TO PREVENT HIGH CURRENT FROM FLOWING THROUGH THE IGNITION SWITCH. OWNER NOTIFICATION BEGAN MARCH 27, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, BUICK AT 1-800-521-7300, OR OLDSMOBILE AT 1-800-442-6537.

Reported: 2002-11-04 (November 4, 2002)

CERTAIN PASSENGER VEHICLES AND MINI VANS HAVE LOWER PINION BEARINGS IN THE POWER RACK AND PINION ASSEMBLY IN WHICH THE RETAINER TABS WERE NOT CRIMPED PROPERLY. THESE AND SOME OTHER RETAINERS USED IN VEHICLES ASSEMBLED BETWEEN JANUARY 1, 1996 AND OCTOBER 31, 1997, COULD FAIL AND PERMIT THE BALL BEARINGS TO ESCAPE.

Consequence: IF THIS OCCURS, THE PINION SHAFT CAN BE FORCED UPWARD DURING LEFT TURNS AND BACK DOWN AS THE STEERING WHEEL IS MOVED BACK AND TO THE RIGHT. IF THE PINION SHAFT MOVES FURTHER, THE DRIVER WILL NEED TO EXERT MORE EFFORT TO TURN THE STEERING WHEEL, SIMILAR TO A VEHICLE WITHOUT POWER ASSISTED STEERING. IF THE PINION SHAFT MOVES EVEN FURTHER, THE DRIVER WILL REQUIRE MUCH HIGHER EFFORT TO TURN LEFT AND MAY NOT BE ABLE TO TURN THE WHEEL AS MUCH AS INTENDED. WITH THE MAXIMUM PINION SHAFT MOVEMENT, WHICH REQUIRES INTERNAL GEAR COMPONENT DAMAGE, THE DRIVER CAN ENCOUNTER HIGH RESISTANCE TO TURNING LEFT, FOLLOWED BY UNINTENDED POWER ASSIST TO THE RIGHT. IN ANY OF THESE CONDITIONS, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW LOWER PINION BEARING UNLESS INSPECT OF THE EXISTING BEARING INDICATES THAT REPLACEMENT OF THE GEAR ASSEMBLY IS NECESSARY. OWNER NOTIFICATION BEGAN JANUARY 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020, PONTIAC AT 1-800-762-2737, OR OLDSMOBILE AT 1-800-442-6537.

Reported: 1995-10-23 (October 23, 1995)

THE ACCELERATOR CONTROL CABLE COULD HAVE BEEN KINKED DURING ASSEMBLY CAUSING HIGH ACCELERATOR PEDAL EFFORT, STICKING ACCELERATOR CONTROL CABLE, OR A BROKEN ACCELERATOR CONTROL CABLE.

Consequence: IF THE ACCELERATOR CONTROL CABLE STICKS OR BREAKS, UNWANTED ACCELERATION AND/OR LOSS OF THROTTLE CONTROL CAN RESULT INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE ACCELERATOR CONTROL CABLE ASSEMBLY.

Reported: 1996-12-17 (December 17, 1996)

THE FRONT AND/OR REAR HAZARD WARNING LAMPS (FOUR-WAY FLASHERS) DO NOT FLASH WHEN THE HAZARD SWITCH IS ACTIVATED. THIS FAILS TO COMPLY WITH FMVSS NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence: IF THESE LAMPS WERE NOT FLASHING, OTHER VEHICLES WOULD NOT BE AWARE THAT THIS VEHICLE WAS STOPPED INCREASING THE RISK OF AN ACCIDENT.

Remedy: DEALERS OR VEHICLE OWNERS WILL INSPECT FOR PROPER FUNCTION OF THE HAZARD WARNING LAMPS. IF NECESSARY, DEALERS WILL REPLACE THE HAZARD LAMP SWITCH.

Reported: 1998-02-17 (February 17, 1998)

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THESE VEHICLES WERE BUILT WITH THE POTENTIAL FOR THE INTERIOR LAMPS TO COME ON UNEXPECTEDLY WHILE THE VEHICLES ARE BEING DRIVEN. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."

Consequence: THE INTERIOR LAMPS COMING ON UNEXPECTEDLY COULD STARTLE A DRIVER CAUSING A MOMENTARY LOSS OF CONTROL INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL RUN A DIAGNOSTIC TEST ON THE LAMP CONTROL MODULE AND, IF NECESSARY, REPLACE IT.

Reported: 1998-06-29 (June 29, 1998)

VEHICLE DESCRIPTION: PASSENGER VEHICLES. BECAUSE OF CERTAIN CALIBRATIONS IN THE AIR BAG'S SENSING AND DIAGNOSTIC MODULE, AN INADVERTENT AIR BAG DEPLOYMENT COULD OCCUR IN A LOW SPEED CRASH OR WHEN AN OBJECT STRIKES THE FLOOR PAN.

Consequence: AIR BAGS DEPLOY WITH GREAT FORCE AND CAN SERIOUSLY INJURE UNRESTRAINED OCCUPANTS WHO ARE TOO CLOSE TO THEM.

Remedy: DEALERS WILL RECALIBRATE THE AIR BAG SENSING AND DIAGNOSTIC MODULE.

Reported: 1998-12-15 (December 15, 1998)

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF THE REAR SUSPENSION TRAILING ARM BOLTS CAN FATIGUE AND BREAK.

Consequence: IF THIS WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, A LOSS OF VEHICLE CONTROL CAN OCCUR, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE REAR SUSPENSION TRAILING ARM FASTENERS.