Blue Bird VISION TRANSIT BUS recalls by model year

Reported: 2018-12-12 (December 12, 2018) · Model years: 2020

Blue Bird Body Company (Blue Bird) is recalling certain 2016-2020 Blue Bird Vision transit buses equipped with the Ford 6.8L V10 engines. The hydraulic brake lines or transmission shifter cable may have been improperly routed, causing the brake line to be exposed to excessive heat, and leak hydraulic brake fluid. Additionally, the transmission shifter cable could contact the gasoline fuel supply line to the engine which may result in a fuel leak.

Consequence: A hydraulic brake fluid leak or a fuel line failure can increase the risk of a fire.

Remedy: Blue Bird will notify owners, and dealers will install a bracket which will insulate the brake lines from excessive heat, control routing of the brake lines, and secure the transmission shifter cable away from the fuel line, free of charge. The recall began February 7, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19ZV-NSB.

Reported: 2019-05-24 (May 24, 2019) · Model years: 2020

Blue Bird Body Company (Blue Bird) is recalling certain 2015-2020 Vision and All American school buses equipped with Bendix ADB22X air brakes. The driver side rear brakes may drag.

Consequence: A dragging brake may cause damage to the brake components, which may activate the ABS warning light. The warning light may cause the driver to immediately stop the vehicle and transfer occupants. Additionally, the high temperatures at the wheel end can increase the risk of a fire. Either condition increases the risk of injury.

Remedy: Blue Bird will notify owners, and dealers will install a new caliper with an updated clearance adjustment mechanism, free of charge. Blue Bird issued owners interim notification on July 18, 2019. The recall began August 28, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AA - SB.

Reported: 2019-05-24 (May 24, 2019) · Model years: 2020

Blue Bird Body Company (Blue Bird) is recalling certain 2016-2020 Vision and 2015-2020 All American non-school buses equipped with ADB22X disc brakes. The driver side rear brakes may drag.

Consequence: A dragging brake may cause damage to the brake components, which may activate the ABS warning light. The warning light may cause the driver to immediately stop the vehicle and transfer occupants. Additionally, the high temperatures at the wheel end can increasing the risk of a fire. Either condition increases the risk of injury.

Remedy: Blue Bird will notify owners, and dealers will install a new caliper with an updated clearance adjustment mechanism, free of charge. Blue Bird issued owners interim notification on July 18, 2019. The recall began August 28, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AA - NSB.

Reported: 2019-10-04 (October 4, 2019) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses. An insufficient number of rivets were installed in the roof sheets, allowing the roof sheets to separate in the event of a severe impact. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 221, "School Bus Body Joint Strength."

Consequence: In the event of a crash, if the roof sheets separate, there is an increased risk of injury.

Remedy: Blue Bird will notify owners, and dealers will inspect the roof joints and add the sufficient number of rivets, as necessary, free of charge. The recall began October 22, 2019. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AH.

Reported: 2019-11-06 (November 6, 2019) · Model years: 2020

Blue Bird Body Company (Blue Bird) is recalling certain 2013-2020 Vision transit buses equipped with Ford engines. The brake light switch mounting bracket may have caused the brake light switch to be incorrectly adjusted at installation and/or the brake light switch mounting bracket may deform when the driver allows the brake pedal to return forcibly. An incorrectly adjusted brake light switch or deformed brake light switch mounting bracket may cause the brake lights to illuminate continuously.

Consequence: Improperly functioning brake lights could confuse following motorists and fail to warn them that the bus may be stopping, increasing the risk of a crash.

Remedy: Blue Bird issued owners an interim notification December 10, 2019. Dealers will install a new, redesigned brake light switch mounting bracket along with a new brake light switch, free of charge. The recall began March 6, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R19AI-NSB.

Reported: 2020-03-03 (March 3, 2020) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."

Consequence: In the event of a crash, the seat barrier may not adequately protect the occupant seated behind the seat barrier separating them from the driver seat with integrated 3-point seat belt, increasing the risk of injury.

Remedy: Blue Bird will notify owners, and dealers will inspect and properly install the seat barrier including adding reinforcing bracket, as necessary, free of charge. The recall is expected to begin April 23, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AM-SB.

Reported: 2020-04-27 (April 27, 2020) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Consequence: A parking brake system that is set to an insufficient application force may result in an increased possibility of unintended vehicle movement, which increases the risk of a crash.

Remedy: Blue Bird will notify owners, and dealers will inspect the floor mounted park brake application force hand lever assembly and correct the application force, as necessary, free of charge. The recall is expected to begin June 24, 2020. Owners may contact Blue Bird customer service at 478-822-2242. Blue Bird's number for this recall is R20AO-SB.

Reported: 2020-05-05 (May 5, 2020) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with Ford 6.8L gasoline engines with an optional right-hand mounted parking brake lever. Due to improper routing of the parking brake cables, the parking brake cable may contact and chafe the gasoline fuel line, potentially causing a fuel leak.

Consequence: A fuel leak increases the risk of a fire.

Remedy: Blue Bird will notify owners, and dealers will inspect and secure the parking brake cable, as necessary, free of charge. The recall began May 28, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AQ-SB.

Reported: 2020-05-08 (May 8, 2020) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and 2021 All American buses. The foot pedal parking brake assembly may have been improperly assembled possibly resulting in a failure to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Consequence: Unintended vehicle movement can increase the risk of a crash.

Remedy: Blue Bird will notify owners, and dealers will inspect the foot pedal parking brake assembly application force and adjust it as necessary, free of charge. The recall is expected to begin July 3, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AP-NSB.

Reported: 2020-05-12 (May 12, 2020) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American buses equipped with factory-installed air conditioning (A/C) systems. The A/C circuit breaker may have been installed incorrectly.

Consequence: Incorrect installation of the air conditioning circuit breaker increases the risk of a fire.

Remedy: Blue Bird will notify owners, and dealers will inspect the installation of the A/C circuit breaker, correcting it as necessary. Any damaged circuit breakers will be replaced. These repairs will be performed free of charge. The recall began July 6, 2020. Owner letters were mailed on November 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AR-NSB.

Reported: 2020-06-15 (June 15, 2020) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Blue Bird Vision school buses powered by Compressed Natural Gas (CNG) or Liquefied Petroleum Gas (LPG). The castle nuts used to connect the steering drag link to the steering arm may have not been correctly tightened, potentially causing separation of the drag link.

Consequence: If the drag link separates, loss of steering control my occur, increasing the risk of a crash.

Remedy: Blue Bird will notify owners, and will inspect the drag link assembly connection points, tightening them as necessary, free of charge. This recall began July 27, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AW-SB.

Reported: 2020-06-15 (June 15, 2020) · Model years: 2020

Blue Bird Body Company (Blue Bird) is recalling certain 2020 Blue Bird Vision gasoline-powered buses. The castle nuts that connect the steering drag link to the steering arm may have not been correctly tightened, potentially causing separation of the drag link.

Consequence: If the drag link separates, loss of steering control my occur, increasing the risk of a crash.

Remedy: Blue Bird will notify owners, and dealers will inspect the drag link assembly connection points, tightening them as necessary, free of charge. This recall began July 27, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AW-NSB.

Reported: 2020-07-15 (July 15, 2020) · Model years: 2020, 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Vision and All-American transit buses. The three-point seatbelt assembly may have been installed without reinforcing washers under the floor at the anchorage point, possibly preventing the assembly from remaining anchored in the event of a crash. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."

Consequence: In the event of a crash, seat belt anchorages that do not remain secured increase the risk of injury to those seat occupants.

Remedy: Blue Bird will notify owners, and dealers will inspect the seat belt anchorage point hardware and install any missing hardware as needed, free of charge. The recall began August 11, 2020. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AX-NSB.

Reported: 2022-08-04 (August 4, 2022) · Model years: 2020, 2021, 2022, 2023

Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.

Consequence: A corroded fuel line can leak fuel, increasing the risk of a fire.

Remedy: Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.

Reported: 2024-08-12 (August 12, 2024) · Model years: 2020, 2021

Blue Bird Bus Company (Blue Bird) is recalling certain 2018-2021 Vision transit buses equipped with 6.8L gasoline engines. The coating on the fuel lines may have been improperly applied, which can result in a fuel leak.

Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy: Dealers will inspect and replace the fuel lines as necessary, free of charge. Owner notification letters were mailed October 10, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.

Reported: 2020-08-05 (August 5, 2020) · Model years: 2021

Blue Bird Body Company (Blue Bird) is recalling certain 2021 Vision and All American buses. The nut that secures the steering wheel to the steering shaft may not have been properly tightened.

Consequence: An improperly tightened steering wheel could detach, resulting in a loss of vehicle control, increasing the risk of a crash.

Remedy: Blue Bird will notify owners, and dealers will inspect and tighten the steering wheel nut, as necessary, free of charge. The recall began August 26, 2020. Owner letters were mailed January 19, 2022. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R20AY-NSB.

Reported: 2024-10-11 (October 11, 2024) · Model years: 2021, 2022, 2023, 2024

Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 All American and 2021-2024 Vision transit buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."

Consequence: An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.

Remedy: Dealers will replace the label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (NSB).

Reported: 2025-09-23 (September 23, 2025) · Model years: 2021, 2022, 2023, 2024, 2025

Blue Bird Bus Company (Blue Bird) is recalling certain 2021-2026 Vision school buses. The brake interlock software may unintentionally activate the parking brake at any driving speed.

Consequence: A bus that stops suddenly without warning, increases the risk of a crash.

Remedy: Dealers will update the brake interlock software, free of charge. Owner notification letters were mailed November 18, 2025. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R25DS.

Reported: 2021-04-22 (April 22, 2021) · Model years: 2022

Blue Bird Body Company (Blue Bird) is recalling certain 2022-2022 Vision and All American transit buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake System."

Consequence: Unintended spring brake application may occur, increasing the risk of a crash.

Remedy: Dealers will replace the SC-3 check valves, free of charge. Owner notification letters were on mailed November 18, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BE-NSB.

Reported: 2022-04-25 (April 25, 2022) · Model years: 2022, 2023

Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision transit buses. The fuel supply line was incorrectly routed, allowing it to chafe against a bolt head, which can damage the line and create a fuel leak.

Consequence: A fuel leak increases the risk of a fire.

Remedy: Dealers will reroute the fuel line, and replace the fuel line if any damage is found, free of charge. Owner notification letters are expected to be mailed on June 21, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BU-NSB.

Reported: 2022-10-05 (October 5, 2022) · Model years: 2022, 2023

Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision transit buses equipped with a 7.3L gasoline engine. The transmission shift cable may have insufficient clearance from the gasoline fuel supply line at the left rear corner of the engine, which can result in a fuel leak.

Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy: Dealers will inspect and reroute the transmission cable, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CB (NSB).

Reported: 2024-02-07 (February 7, 2024) · Model years: 2022, 2023

Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision and 2021-2023 All American transit buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."

Consequence: An unsecured seat may not adequately restrain an occupant, increasing the risk of injury during a crash.

Remedy: Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-NSB.

Reported: 2026-07-20 (July 20, 2026) · Model years: 2022, 2023, 2024, 2025, 2026, 2027

Blue Bird Bus Company (Blue Bird) is recalling certain 2022-2027 Vision transit buses. The exhaust hanger cotter pin may contact the hydraulic brake line, damaging the line and causing a brake fluid leak.

Consequence: A brake fluid leak in the presence of an ignition source such as hot engine or exhaust components can increase the risk of a fire. Additionally, a brake fluid leak can extend the distance required to stop, increasing the risk of a crash.

Remedy: Dealers will replace the exhaust hanger cotter pin. Dealers will also inspect and replace the brake lines as necessary. All repairs will be performed free of charge. Owner notification letters are expected to be mailed September 18, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242.

Reported: 2022-05-13 (May 13, 2022) · Model years: 2023

Blue Bird Body Company (Blue Bird) is recalling one 2023 Vision transit bus equipped with an Allison transmission. The starter interlock settings in the vehicle software are incorrect, allowing the engine to crank while the T-handle gear shifter is in Reverse or Drive. As such, this vehicle fails to comply with the requirements of Federal Motor Vehicle Safety Standard number 102, "Transmission Shift Lever Sequence/Starter Interlock/Transmission Braking Effect."

Consequence: A bus that is started in reverse or drive may result in unintended vehicle movement, and increase the risk of a crash or injury.

Remedy: Dealers will update the software, free of charge. Owner notification letters were mailed on June 30, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BW(NSB).

Reported: 2022-10-12 (October 12, 2022) · Model years: 2023

Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision and All-American transit buses. The entrance door handrail has an under-sized diameter and is not compliant with Part 1192, Americans with Disability Act (ADA), Appendix A, Chapter 3, T303.3.2, which requires a minimum diameter of 1.25 inches.

Consequence: A smaller handrail may be difficult to grip, possibly resulting in a slip or fall and increasing the risk of injury.

Remedy: Dealers will replace the handrail, free of charge. Owner notification letters were mailed on December 7, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CD-NSB.

Reported: 2026-08-10 (August 10, 2026) · Model years: 2023, 2024, 2025, 2026, 2027

Blue Bird Body Company (Blue Bird) is recalling certain 2023-2027 Vision Transit Buses. The 12V power wire on one of the harnesses may become damaged and short circuit.

Consequence: An electrical short can cause a disruption to safety functions such as a loss of rear lighting or instrument panel warning lights, increasing the risk of a crash.

Remedy: Dealers will add an in-line fuse and repair the wire harnesses as necessary, free of charge. Owner notification letters are expected to be mailed October 9, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R26AG.

Reported: 2024-01-26 (January 26, 2024) · Model years: 2024

Blue Bird Body Company (Blue Bird) is recalling certain 2024 Vision buses. The parking brake secondary release mechanism may malfunction and allow the lever to be released without pressing the release button.

Consequence: A parking brake malfunction may result in a vehicle roll-away, increasing the risk of a crash.

Remedy: Dealer will inspect and replace service brake lever as needed, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.

Reported: 2025-12-10 (December 10, 2025) · Model years: 2025

Blue Bird Bus Company (Blue Bird) is recalling certain 2025-2027 Vision school buses. The wheelchair lift may have a missing support brace, causing the wheelchair lift to fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 404, "Platform Lift Installations."

Consequence: A wheelchair lift that fails increases the risk of injury.

Remedy: Blue Bird will install the missing support brace, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact Blue Bird customer service at 1-478-822-2242.

Reported: 2026-01-22 (January 22, 2026) · Model years: 2026

Blue Bird Bus Company (Blue Bird) is recalling one 2026 Vision transit bus. The windows may have illegible DOT markings. As such these windows fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 205, "Glazing Materials."

Consequence: A missing DOT code mark may result in the window being replaced with an incorrect type of glass, increasing the risk of a injury.

Remedy: The dealer will inspect and repair the glass etching, free of charge. An owner notification letter was mailed March 19, 2026. Owner may contact Blue Bird's customer service at 1-478-822-2242.