Workhorse CHASSIS problems and owner complaints
Explore the records behind recurring owner reports.
Key facts
56 owner complaints analyzed
1 distinct recall campaigns
17,000 mi median reported failure mileage
Scope: 2003 to 2004 model years. Data snapshot: . 48 complaints include usable failure mileage.
Most common problems
Service Brakes, Hydraulic is the most frequently named component, appearing in 35 of 56 complaints (62.5%). A complaint can name multiple components.
| Topic | Matching reports | Share of complaints |
|---|---|---|
| Braking behavior | 45 | 80.4% |
| Transmission and shifting | 3 | 5.4% |
| Electrical and battery issues | 3 | 5.4% |
| Steering behavior | 3 | 5.4% |
| Engine operation | 1 | 1.8% |
Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.
Component breakdown
Number of unique complaints naming each component. Top eight shown.
| Category | Count |
|---|---|
| Service Brakes, Hydraulic | 35 |
| Electrical System | 5 |
| Service Brakes, Hydraulic:Foundation Components:Disc:Caliper | 4 |
| Power Train:Automatic Transmission | 2 |
| Service Brakes | 2 |
| Engine | 1 |
| Engine And Engine Cooling | 1 |
| Engine And Engine Cooling:Engine | 1 |
Service Brakes, Hydraulic: 35; Electrical System: 5; Service Brakes, Hydraulic:Foundation Components:Disc:Caliper: 4; Power Train:Automatic Transmission: 2; Service Brakes: 2; Engine: 1; Engine And Engine Cooling: 1; Engine And Engine Cooling:Engine: 1
Reported problems by failure mileage
Complaint counts in mileage bands. These are not failure rates per vehicle or mile.
| Category | Count |
|---|---|
| Under 25,000 | 34 |
| 25,000 to 49,999 | 12 |
| 50,000 to 74,999 | 2 |
| 75,000 to 99,999 | 0 |
| 100,000 to 149,999 | 0 |
| 150,000 and above | 0 |
Under 25,000: 34; 25,000 to 49,999: 12; 50,000 to 74,999: 2; 75,000 to 99,999: 0; 100,000 to 149,999: 0; 150,000 and above: 0
Under 25,000 miles has the most reports with usable mileage (34). 8 complaints have missing, zero or invalid mileage.
Complaints over time
Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.
| Category | Count |
|---|---|
| 2004 | 2 |
| 2005 | 5 |
| 2006 | 3 |
| 2007 | 3 |
| 2008 | 9 |
| 2009 | 8 |
| 2010 | 20 |
| 2012 | 2 |
| 2016 | 1 |
| 2017 | 1 |
| 2019 | 1 |
| 2020 | 1 |
2004: 2; 2005: 5; 2006: 3; 2007: 3; 2008: 9; 2009: 8; 2010: 20; 2012: 2; 2016: 1; 2017: 1; 2019: 1; 2020: 1
Pattern summary
Service Brakes, Hydraulic leads the component reports. Braking behavior appears in 45 complaint narratives. Transmission and shifting appears in 3 complaint narratives. Electrical and battery issues appears in 3 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.
Calculated from recorded counts. An AI narrative has not been published for this selection.
Complaint evidence
Examples provide context, not a representative sample or a verified diagnosis.
Owner report 10113576 · 2005-03-07 (March 7, 2005)
WHILE DRIVING AT ANY SPEED, THE VEHICLE VIBRATED UNCONTROLLABLY. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE SHOCK ABSORBERS NEEDED TO BE REPLACED. HOWEVER THE PROBLEM STILL OCCURS. THE ABS LIGHT APPEARED ON THE DASHBOARD AND REMAINED ON. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE CAUSE HAS NOT BEEN DETERMINED AT THIS TIME. PLEASE PROVIDE FURTHER DETAILS. *JB
Owner-reported narrative. Look up ODI 10113576 at NHTSA ↗
Owner report 10160192 · 2006-06-19 (June 19, 2006)
DT*: THE CONTACT STATED THE BRAKES FAILED TWICE WITHIN 60,000 MILES. THE VEHICLE HAS BEEN TAKEN TO THE DEALER SEVERAL TIMES WHERE THE ABS SENDING UNIT WAS REPLACED AND A BRAKE TUNE UP WAS PERFORMED. NEITHER REMEDY FIXED THE PROBLEM. THE DEALERSHIP DETERMINED THE BRAKE FUEL HEATS UP TO A BOILING PASTE CONSISTENCY AND CREATES AIR IN THE BRAKE LINE WHICH CAUSES THE BRAKES TO STICK. THERE IS A RECALL, 04V195000, FOR THIS PROBLEM HOWEVER THE REMEDY ALSO DID NOT FIXED THE PROBLEM. UPDATED 7/18/2006 - *NM
Owner-reported narrative. 17,000 miles reported. Look up ODI 10160192 at NHTSA ↗
Owner report 10145106 · 2005-12-13 (December 13, 2005)
DRIVING I70 IN MOUNTAINS GOING EAST BOUND ON WEST SIDE OF FLOYD HILL. THE TRANSMISSION MISS SHIFTED AND DROPPED INTO SECOND AT 65 MPH AND WE WERE ALMOST REAR ENDED BY 18 WHEELER TOOK IT WORKHORSE AND THEY SAID NOTHING WRONG BUT THUS WAS THE THIRD THIS HAPPENED THIS IS A P32 WORKHORSE. *JB
Owner-reported narrative. 15,000 miles reported. Look up ODI 10145106 at NHTSA ↗
Owner report 10203266 · 2007-09-17 (September 17, 2007)
(1) ON MY FIRST TRIP IN MY 2003 WORKHORSE CHASSIS R.V. ABOUT 31 MILES INTO THE TRIP IN FREEWAY TRAFFIC I NOTICED ON A SLIGHT UP GRADE THE VEHICLE WAS NOT ACCELERATING LIKE NORMAL. THE TRANSMISSION WAS NOT UPSHIFTING. (2) I PULLED OVER AND THEN SMOKE BEGAN TO COME FROM UNDERNEATH THE VEHICLE . I TOLD THE PASSENGERS TO GET OUT . THE SMOKE WAS COMING OUT FROM THE FRONT AND REAR TIRES,THE TIRES AND WHEELS WERE VERY HOT! ! AFTER GETTING UNDER THE CHASSIS I COULD SEE THE ROTOR WAS SMOKING HOT . I FELT THE HEAT OF THE CALIPERS FROM A COUPLE FEET AWA…
Owner-reported narrative. 6,435 miles reported. Look up ODI 10203266 at NHTSA ↗
Owner report 10246031 · 2008-10-19 (October 19, 2008)
WHILE DRIVING MY RV I BEGAN TO LOSE POWER. I PARKED AND FOUND THE ENGINE COMPARTMENT VERY HOT AND SMELLED OF BURNING MATERIAL. I NOTICED THE FRONT WHEEL COVERS WERE TOO HOT TO TOUCH. I CALLED THE SELLING DEALER AND WAS ADVISED TO CALL THE CHASSIS MANUFACTURER WHO IN TURN ADVISED TO CALL THE AUTHORIZED WORKHOUSE DEALER IN TOWN WHO THEN ADVISED ME TO CONTACT A TRANSMISSION COMPANY IN NEARBY CORPUS CHRISTI AND NOT DRIVE THE UNIT BUT HAVE IT TOWED. I WAS TOLD THE TRANSMISSION HAD LOCKED DOWN FOR SOME REASON AND NOT TO DRIVE IT FURTHER. I HAD THE U…
Owner-reported narrative. 20,622 miles reported. Look up ODI 10246031 at NHTSA ↗
Owner report 10325419 · 2010-04-13 (April 13, 2010)
TL*THE CONTACT OWNS A 2004 WORKHORSE CHASSIS. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED ACCORDING TO RECALL 04V195000 (ELECTRICAL SYSTEM) AND RECEIVED A RECALL NOTICE FOR A BRAKE SYSTEM DEFECT (NOT IN NHTSA DATABASE): BOSCH CAMPAIGN ID:50901-C. THE CONTACT WAS DRIVING AT APPROXIMATELY 45 MPH WHEN THE BRAKE PEDAL STUCK SUDDENLY. THE CONTACT ALSO NOTICED A LOT OF HEAT BEING EMITTED FROM THE BRAKES AND SMOKE FROM THE WHEELS SO HE REMOVED THE PADS FROM THE ROTORS AND DROVE HOME. THE BRAKES DID NOT RETRACT SO THE ROTORS OVERHEATED INTERMITTEN…
Owner-reported narrative. 30,000 miles reported. Look up ODI 10325419 at NHTSA ↗
Owner report 10255301 · 2009-01-16 (January 16, 2009)
TL*THE CONTACT OWNS A 2003 WORKHORSE CHASSIS. WHILE DRIVING APPROXIMATELY 35 MPH, THE CONTACT NOTICED THAT THE FRONT END OF THE VEHICLE WAS VIBRATING AND THE BRAKES WERE BURNING. HE PULLED THE VEHICLE ONTO THE SHOULDER AND INSPECTED THE HUBS OF THE TIRES TO SEE IF THEY WERE HOT. AFTER INSPECTING THE HUBS, HE STATED THAT THE VEHICLE SEEMED NORMAL. THE CONTACT CONTINUED TO DRIVE THE VEHICLE AND, APPROXIMATELY TEN MINUTES LATER, THE STEERING COLUMN JERKED OUT OF HIS HANDS TO THE RIGHT. HE MADE A U-TURN TO RETURN THE VEHICLE TO THE STORAGE YAR…
Owner-reported narrative. 20,000 miles reported. Look up ODI 10255301 at NHTSA ↗
Owner report 10290494 · 2009-11-01 (November 1, 2009)
THIS LETTER IS TO COMMUNICATE MY DISAPPOINTMENT IN MY WORKHORSE CHASSIS. ON JANUARY 1, 2008 WE WERE MOVING OUR MOTOR HOME TO A NEW RV PARK FOR THE MONTH. I STARTED TO SMELL A BAD ODOR WHILE DRIVING IN MODERATE STOP AND GO TRAFFIC. I PULLED THE COACH INTO A SERVICE STATION TO DISCOVER A SMOKING AND STUCK HOT BRAKE ON THE DRIVER'S SIDE REAR. I UNHOOKED MY TOW VEHICLE AND BACKED UP MY COACH AND WAS ABLE TO GET THE BRAKE TO RELEASE. I CONTACTED A WORKHORSE SERVICE CENTER FOR AN APPOINTMENT. AT THAT TIME THEY INFORMED ME THEY ONLY DO WARRANTY …
Owner-reported narrative. 37,242 miles reported. Look up ODI 10290494 at NHTSA ↗
Owner report 10138878 · 2005-10-05 (October 5, 2005)
CONSUMERS BRAKES WERE NOT RELEASING ALL THE WAY CAUSING MOTORHOME TO DRAG. *TS THE CONSUMER WAS UNABLE TO GET THE MOTORHOME TO REACH 55 MPH SO HE COULD USE THE OVER DRIVE. WHILE DRIVING , THE CONSUMER NOTICED THE BAS LIGHT HAD ILLUMINATED. THE CONSUMER REALIZED THERE WAS A SERIOUS BRAKE PROBLEM WHEN HE HAD TROUBLE STOPPING AND THEN HAD TROUBLE PULLING AWAY FROM IT. WHEN THE CONSUMER PULLED OVER, HE NOTICED OIL RUNNING OUT OF THE RIGHT FRONT HUB AND ALL 4 BRAKES WERE SMOKING, THE BRAKES HAD LOCKED UP AND THE CONSUMER HAD DIFFICULTY GETTING TH…
Owner-reported narrative. Look up ODI 10138878 at NHTSA ↗
Recalls by model year
All campaigns in the snapshot affecting each model year, including recalls announced years later.
Recall campaigns
Shared campaigns appear once in each affected model year.
| Category | Count |
|---|---|
| 2003 | 1 |
| 2004 | 1 |
2003: 1; 2004: 1