2009 Kawasaki KL650E: complaints, problems and recalls
Explore the records behind recurring owner reports.
Key facts
6 owner complaints analyzed
2 distinct recall campaigns
6,375 mi median reported failure mileage
Scope: 2009 model year. Data snapshot: . 6 complaints include usable failure mileage.
Most common problems
Electrical System is the most frequently named component, appearing in 3 of 6 complaints (50.0%). A complaint can name multiple components.
| Topic | Matching reports | Share of complaints |
|---|---|---|
| Electrical and battery issues | 4 | 66.7% |
| Engine operation | 2 | 33.3% |
Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.
Component breakdown
Number of unique complaints naming each component. Top eight shown.
| Category | Count |
|---|---|
| Electrical System | 3 |
| Electrical System:Wiring | 1 |
| Engine And Engine Cooling | 1 |
| Engine And Engine Cooling:Engine | 1 |
Electrical System: 3; Electrical System:Wiring: 1; Engine And Engine Cooling: 1; Engine And Engine Cooling:Engine: 1
Reported problems by failure mileage
Complaint counts in mileage bands. These are not failure rates per vehicle or mile.
| Category | Count |
|---|---|
| Under 25,000 | 6 |
| 25,000 to 49,999 | 0 |
| 50,000 to 74,999 | 0 |
| 75,000 to 99,999 | 0 |
| 100,000 to 149,999 | 0 |
| 150,000 and above | 0 |
Under 25,000: 6; 25,000 to 49,999: 0; 50,000 to 74,999: 0; 75,000 to 99,999: 0; 100,000 to 149,999: 0; 150,000 and above: 0
Under 25,000 miles has the most reports with usable mileage (6). 0 complaints have missing, zero or invalid mileage.
Complaints over time
Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.
| Category | Count |
|---|---|
| 2009 | 2 |
| 2010 | 1 |
| 2011 | 2 |
| 2012 | 1 |
2009: 2; 2010: 1; 2011: 2; 2012: 1
Pattern summary
Electrical System leads the component reports. Electrical and battery issues appears in 4 complaint narratives. Engine operation appears in 2 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.
Calculated from recorded counts. An AI narrative has not been published for this selection.
Examples from the source records
Examples provide context, not a representative sample or a verified diagnosis.
Owner report 10289668 · 2009-10-24 (October 24, 2009)
NEW 09 KAWASAKI KLR650 BOUGHT FROM RIDERSVILLE CYCLE IN BERKELEY SPRINGS, WV. ON INITIAL RIDE OIL DRAIN PLUG CAME OUT, DRAINING OIL, LEADING TO ENGINE SEIZING WHILE TRAVELING AT 55MPH, BUT FOR THE QUICK REACTIONS OF THE RIDER, A SERIOUS ACCIDENT WOULD HAVE PURSUED. DEALER/MANUFACTURER ERROR FOR NOT CHECKING BOLT TIGHTNESS, AS 2 QUARTS OF OIL HAD TO BE ADDED TO BIKE UPON PICKUP, INDICATING THE BOLT WAS ALREADY LOOSE AND OIL HAD LEAKED OUT, AS THE BIKES ARE DELIVERED FULL ACCORDING TO KAWASAKI. OIL CAPACITY OF BIKE IS 2.6 QTS. OR MANUFACTURE DEFE…
Owner-reported narrative. 180 miles reported. Look up ODI 10289668 at NHTSA ↗
Owner report 10294486 · 2009-12-04 (December 4, 2009)
THE WIRING HARNESS RUBBED IN TWO DIFFERENT PLACES ON THE MOTORCYCLE THAT LEAD TO A NEUTRAL LIGHT STAYING ON AND THE TURN SIGNAL TO NOT ACTIVATE. THE BIKE WIRING HARNESS HAD A PREVIOUS RECALL THAT WAS COMPLETED BY KAWASAKI ON MARCH OF 2009. KAWASAKI FACTORY REP. CAME IN TO THE DEALERSHIP TO INVESTIGATE AND TOOK PHOTOS AND SAMPLES OF THE FAILED COMPONENTS TO SEND BACK TO THE ENGINEERS. THEY REPLACED THE WIRING HARNESS AND USED A NEW TYPE (UNKNOWN) OF PROTECTIVE COVERING ON IT. KAWASAKI WAS CONCERNED BECAUSE THEY HAVE BEEN NOTICING A SHA…
Owner-reported narrative. 6,400 miles reported. Look up ODI 10294486 at NHTSA ↗
Owner report 10353770 · 2010-09-03 (September 3, 2010)
TL*THE CONTACT OWNS A 2009 KAWASAKI KL650E MOTORCYCLE. WHILE TRAVELING AT NIGHT APPROXIMATELY 55 MPH, THE ENGINE COMPLETELY STALLED WITH THE LOSS OF THE ELECTRICAL SYSTEM. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THERE WAS RECALL RELATED TO THE DEFECT UNDER NHTSA CAMPAIGN ID NUMBER 09V062000 (ELECTRICAL SYSTEM: WIRING). THE VIN WAS NOT INCLUDED IN THE RECALL DEFECT AND THE REPAIR WOULD BE AT THE OWNER'S EXPENSE. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE FAILURE MILEAGE WAS 8,500.
Owner-reported narrative. 8,500 miles reported. Look up ODI 10353770 at NHTSA ↗
Owner report 10414021 · 2011-07-21 (July 21, 2011)
2009 KLR 650 WITH ONLY 7K MILES, ENGINE CUT OFF SUDDENLY AT HIGHWAY SPEED. MECHANICS REPORTING THE ENTIRE ENGINE WILL NEED TO BE REPLACED DUE TO EXCESSIVE OIL USAGE CAUSING DAMAGE IN ALL PARTS OF ENGINE. *KB
Owner-reported narrative. 7,000 miles reported. Look up ODI 10414021 at NHTSA ↗
Owner report 10430091 · 2011-10-13 (October 13, 2011)
TL* THE CONTACT OWNS A 2009 KAWASAKI KL650E. THE CONTACT ATTEMPTED TO START THE VEHICLE AND IT FAILED TO START. THE CONTACT WAS EVENTUALLY ABLE TO START THE VEHICLE; HOWEVER AFTER INSPECTING THE VEHICLE THE CONTACT NOTICED THE METAL BRACKET ATTACHED TO THE GENERATOR WAS EXTREMELY SHARP AND WAS CUTTING INTO THE WIRING HARNESS. THE VEHICLE WAS NOT TAKEN TO A DEALER FOR DIAGNOSTIC TESTING. THE PREVIOUS OWNER REPLACED THE WIRING HARNESS DUE TO SIMILAR FAILURES. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 6,350.
Owner-reported narrative. 6,350 miles reported. Look up ODI 10430091 at NHTSA ↗
Owner report 10472954 · 2012-08-29 (August 29, 2012)
TL* THE CONTACT OWNS A 2009 KAWASAKI KL650E MOTORCYCLE. WHILE DRIVING APPROXIMATELY 15 MPH, THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 09V062000 (ELECTRICAL SYSTEM:WIRING) HOWEVER, WAS ADVISED BY THE MANUFACTURER THAT THE VIN WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 1,600.
Owner-reported narrative. 1,600 miles reported. Look up ODI 10472954 at NHTSA ↗
Recall history
2 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.
09V059000 · Engine And Engine Cooling:Exhaust System:Manifold/Header/Muffler/Tail Pipe
Reported: 2009-02-19 (February 19, 2009)
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. THE MUFFLER ASSEMBLY IS SECURED TO THE FRAME OF THE MOTORCYCLE BY TWO BOLTS. IT IS POSSIBLE THAT HEAT EXPANSION CYCLES OF THE MUFFLER, COMBINED WITH VIBRATION FROM VEHICLE OPERATION MAY CAUSE LOOSENING OF THE MUFFLER MOUNTING BOLTS.
Consequence: IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE, CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REMOVE THE PAINT FROM THE MUFFLER MOUNT TABS AND REPLACE THE MOUNT BOLTS, NUT, AND WASHER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
NHTSA campaign record ↗09V062000 · Electrical System:Wiring
Reported: 2009-02-20 (February 20, 2009)
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. WIRES IN THE WIRING HARNESS MIGHT BE DAMAGED DUE TO RUBBING CONTACT WITH A PORTION OF THE MOTORCYCLE FRAME.
Consequence: THIS COULD RESULT IN LOSS OF ELECTRICAL POWER TO THE ENGINE CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT AND IF NECESSARY REPLACE THE MAIN WIRING HARNESS FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 24, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
NHTSA campaign record ↗