1990 Ford F250: complaints, problems and recalls

THE SPARE TIRE IS TOO CLOSE TO THE EXHAUST PIPE, AND HAS LOST TWO TIRES DUE TO THE EXHAUST PIPE BURNING HOLES IN THE TIRE. THE SPARE TIRE IS LOCATED UNDERNEATH THE REAR FUEL TANK. THE DEALER HAS BEEN NOTIFIED. PH SCC

Owner-reported narrative. Look up ODI 10004066 at NHTSA ↗

CONSUMERS VEHICLE WIL SHUT OFF WITHOUT WARNING.

Owner-reported narrative. Look up ODI 10004354 at NHTSA ↗

FIRE BROKE OUT IN THE DASHBOARD.THERE WAS A RECALL REGARDING THE IGNITION, HOWEVER CONSUMER WAS INFORMED VEHICLE WAS NOT INCLUDED DUE TO THE VEHICLE IDENTIFICATION NUMBER.*JB

Owner-reported narrative. 115,500 miles reported. Look up ODI 10006840 at NHTSA ↗

THE VEHICLE WAS EQUIPPED WITH DUAL GAS TANKS, THE DEALER REPLACED THE PUMP, ELECTRICAL SWITCH AND SENSOR. HOWEVER, THE PROBLEM STILL EXISTS. *JB....*AK

Owner-reported narrative. Look up ODI 10015645 at NHTSA ↗

THE CONSUMER RECEIVED A RECALL NOTICE (NHTSA # 01I008000) A FEW MONTHS AGO, HOWEVER THE DEALER REFUSED TO HONOR THE RECALL. *JB *TS

Owner-reported narrative. 75,750 miles reported. Look up ODI 10017332 at NHTSA ↗

FUEL PUMP MOTOR CONTINUED TO RUN, AFTER THE ENGINE WAS SHUT OFF. THE CONSUMER DISCONNECTED BATTERY. APPLE FORD REPLACED THE RELAY PART BUT CLAIMED THE PART WAS NOT COVERED BY RECALL. *AK *CB *JB

Owner-reported narrative. 90,000 miles reported. Look up ODI 10021923 at NHTSA ↗

TREAD SEPARATION. *NLM

Owner-reported narrative. Look up ODI 10023536 at NHTSA ↗

WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING CONSUMER FLIPPED THE SWITCH TO SWITCH FROM THE FIRST TANK TO THE SECOND TANK AND VEHICLE CAUGHT ON FIRE. *AK

Owner-reported narrative. Look up ODI 10032180 at NHTSA ↗

Reported: 1989-08-15 (August 15, 1989)

INCORRECTLY INSTALLED FUEL LINE CONNECTORS HAVE FUEL SUPPLY AND RETURN LINES CROSSED.

Consequence: FUEL COULD BE TRANSFERRED FROM ONE TANK TO THE OTHER,POSSIBLY RESULTING IN FUEL OVERFLOW AND SPILLAGE, IN PRESENCE OF AN IGNITIONSOURCE, A FIRE COULD OCCUR.

Remedy: REPLACE FUEL LINE ASSEMBLY.

Reported: 1990-06-01 (June 1, 1990)

UNDER CERTAIN CONDITIONS, THE SNAP RING THAT LOCATES THE PARK GEAR ON THE OUTPUT SHAFT OF THE TRANSMISSION MAY FRACTURE.

Consequence: WHEN THE GEAR IS PLACED IN PARK, THE PARK GEAR WOULD NOTENGAGE, ALLOWING THE TRUCK TO ROLL FREELY IF THE PARKING BRAKE IS NOT PROPERLYSET. THIS COULD RESULT IN AN ACCIDENT.

Remedy: INSTALL IMPROVED SNAP RING AND REVISED TRANSMISSION EXTENSION HOUSING.

Reported: 1992-03-03 (March 3, 1992)

A REVISED BRAKE LINING NOISE INSULATOR RESULTED IN A DECREASE IN THE THERMAL INSULATION BETWEEN THE BRAKE LINING AND THE FRONT BRAKE CALIPER PISTON. THIS CAUSED GREATER HEAT TRANSFER TO THE CALIPER PISTONS WITH THE POTENTIAL TO OVERHEAT THE BRAKE FLUID AND DIMINISH BRAKE EFFECTIVENESS DURING SEVERE BRAKING CONDITIONS.

Consequence: INCREASED STOPPING DISTANCES AND INABLILITY TO HOLDVEHICLES ON A STEEP GRADE RESULTS IN INCREASED RISK OF ACCIDENT IN THE EVENT OFA SUDDEN STOP OR WHEN CONSTANT BRAKING IS NEEDED TO MANEUVER THROUGH AREAS WITHSTEEP GRADES.

Remedy: ADD SNAP-IN INSULATORS THAT ATTACH TO EACH OF THE FRONT BRAKE CALIPER PISTONS. IN ADDITION, VEHICLES WITH 7.5 L ENGINES WILL HAVE INSULATION ADDED TO THE ENGINE COMPARTMENT BRAKE LINES.

Reported: 1993-08-02 (August 2, 1993)

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

Reported: 1994-02-23 (February 23, 1994)

THE STEEL FUEL RETURN TUBES THAT CONNECT THE FRAME FUEL RETURN LINES WITH THE ENGINE FUEL RAIL CAN CONTACT THE PINCH WELD FLANGE CONNECTING THE DASH PANEL TO THE FLOOR PAN. CONTINUED CONTACT LEADS TO ABRASION OF THE STEEL FUEL RETURN TUBE AND EVENTUALLY RESULTS IN A FUEL LEAK.

Consequence: ABRASION OF THE STEEL TUBE WALL THAT EVENTUALLY CAUSES A FUEL LEAK MAY RESULT IN A FIRE, IF A SOURCE OF IGNITION IS PRESENT.

Remedy: FORD DEALERS WILL REPLACE THE FUEL RETURN TUBES WITH FLEXIBLE STAINLESS STEEL BRAIDED/TEFLON TUBES. DEALERS WILL ALSO INSPECT THE FUEL SUPPLY TUBES.

Reported: 1996-04-25 (April 25, 1996)

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.