2005 Ford F-350 SD: complaints, problems and recalls
Explore the records behind recurring owner reports.
Key facts
217 owner complaints analyzed
3 distinct recall campaigns
44,900 mi median reported failure mileage
Scope: 2005 model year. Data snapshot: . 198 complaints include usable failure mileage.
Most common problems
Steering is the most frequently named component, appearing in 34 of 217 complaints (15.7%). A complaint can name multiple components.
| Topic | Matching reports | Share of complaints |
|---|---|---|
| Steering behavior | 45 | 20.7% |
| Braking behavior | 42 | 19.4% |
| Engine operation | 37 | 17.1% |
| Fuel system concerns | 21 | 9.7% |
| Electrical and battery issues | 20 | 9.2% |
| Transmission and shifting | 11 | 5.1% |
Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.
Component breakdown
Number of unique complaints naming each component. Top eight shown.
| Category | Count |
|---|---|
| Steering | 34 |
| Engine And Engine Cooling:Engine:Diesel | 23 |
| Suspension:Front | 22 |
| Fuel System, Diesel | 21 |
| Electrical System | 16 |
| Tires | 14 |
| Engine And Engine Cooling | 11 |
| Electrical System:Wiring | 10 |
Steering: 34; Engine And Engine Cooling:Engine:Diesel: 23; Suspension:Front: 22; Fuel System, Diesel: 21; Electrical System: 16; Tires: 14; Engine And Engine Cooling: 11; Electrical System:Wiring: 10
Reported problems by failure mileage
Complaint counts in mileage bands. These are not failure rates per vehicle or mile.
| Category | Count |
|---|---|
| Under 25,000 | 60 |
| 25,000 to 49,999 | 47 |
| 50,000 to 74,999 | 37 |
| 75,000 to 99,999 | 21 |
| 100,000 to 149,999 | 22 |
| 150,000 and above | 11 |
Under 25,000: 60; 25,000 to 49,999: 47; 50,000 to 74,999: 37; 75,000 to 99,999: 21; 100,000 to 149,999: 22; 150,000 and above: 11
Under 25,000 miles has the most reports with usable mileage (60). 19 complaints have missing, zero or invalid mileage.
Complaints over time
Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.
| Category | Count |
|---|---|
| 2005 | 29 |
| 2006 | 24 |
| 2007 | 26 |
| 2008 | 27 |
| 2009 | 30 |
| 2010 | 25 |
| 2011 | 26 |
| 2012 | 5 |
| 2013 | 10 |
| 2014 | 5 |
| 2015 | 6 |
| 2016 | 1 |
| 2017 | 1 |
| 2018 | 1 |
| 2019 | 1 |
2005: 29; 2006: 24; 2007: 26; 2008: 27; 2009: 30; 2010: 25; 2011: 26; 2012: 5; 2013: 10; 2014: 5; 2015: 6; 2016: 1; 2017: 1; 2018: 1; 2019: 1
Pattern summary
Steering leads the component reports. Steering behavior appears in 45 complaint narratives. Braking behavior appears in 42 complaint narratives. Engine operation appears in 37 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.
Calculated from recorded counts. An AI narrative has not been published for this selection.
Examples from the source records
Examples provide context, not a representative sample or a verified diagnosis.
Owner report 10103754 · 2005-02-07 (February 7, 2005)
CONSUMER STATES THE VEHICLE IS FOR PLOWING. HOWEVER, THE COIL SPRINGS ARE NOT STRONG ENOUGH TO HOLD THE PLOW. THE PLOW ACTUALLY DROPS DOWN HITTING THE GROUND; CAUSING THE STEERING TO BECOME ERRATIC OR DIFFICULT. *AK THE TRANSMISSION HAD GONE OUT, THE TIRES WEREN'T SUFFICIENT ENOUGH FOR THIS VEHICLE, THE GAS GAUGE READ EMPTY AT HALF FULL DUE TO THE LOW FRONT END AND THE CONSUMER WAS TOLD THAT THERE WAS NO PROBLEM, THERE WAS NO LIGHT IN THE GLOVE BOX, THERE WERE NOT MUD GUARDS IN THE WHEEL WELL, THE VOLUME WAS INOPERATIVE ON THE RADIO AND TH…
Owner-reported narrative. 600 miles reported. Look up ODI 10103754 at NHTSA ↗
Owner report 10106098 · 2005-01-11 (January 11, 2005)
2005 FORD SUPER DUTY F-350 6.0 DIESEL TRUCK. HEAVY EXHAUST SMELL ENTERS THE INTERIOR/PASSENGER COMPARTMENT THROUGH VENTELATION SYSTEM. THIS SYMPTOM OCCURS ON A DAILY BASIS AND CONTINUES NO MATTER IF HEATER IS ON OR WINDOWS ROLLED UP OR DOWN. FORD MOTOR CO HAS DECLINED TO REPAIR SYMPTOM.*AK
Owner-reported narrative. Look up ODI 10106098 at NHTSA ↗
Owner report 10106227 · 2005-01-12 (January 12, 2005)
2005, F350 TORQUE CONVERTER/SHIFT TRANSMISSION SNAP RING FAILED. TRUCK HAS BEEN AT DEALER FOR SEVEN DAYS, AND FORD ZONE REPRESENTATIVE SAYS THERE IS NO SILUTIONFOR THE DEFECTIVE SNAP RING. WILL NOT GIVE ANY REPAIR DATE.*AK
Owner-reported narrative. 1,100 miles reported. Look up ODI 10106227 at NHTSA ↗
Owner report 10112606 · 2005-03-06 (March 6, 2005)
HEAVY DIESEL EXHAUST ODOR ENTER INTERIOR/PASSENGER COMPARTMENT THROUGH VENTALATION SYSTEM. THIS OCCURS EVERYTIME WE USE THE TRUCK AND IT CONTINUES NO MATTER IF THE HEATER IS ON OR WINDOWS ROLLED UP OR DOWN, THOUGH STRONG ODOR WHEN HEATER IS ONE. FORD LOOKED AT TRUCK ON 2/4; SAID THEY REPROGRAMED PCM. BROUGHT THE TRUCK IN AGAIN ON 3/2 AND DEALER SERVICE SAYS NOTHING IS WRONG. TRUCK DOESN'T EVEN HAVE 3000 MILES YET.*AK
Owner-reported narrative. 2,050 miles reported. Look up ODI 10112606 at NHTSA ↗
Owner report 10112608 · 2005-03-06 (March 6, 2005)
DRIVER AND PASSENGER WINDOWS ARE GETTING SCRATCHED WHEN WINDOW IS GOING UP AND DOWN. DEALER/SERVICE STATES THAT ROAD DIRT IS COLLECTING IN THE FELT MATERIAL USED TO KEEP WIND NOISE AND WIPE WINDOW CLEAN WHEN WET. WINDOWS ARE GETTING DEEP SCRATCHES. VEHICLE HAS LESS THAN 3000 MILES AND HARDLY USED. WIFE'S TRUCK IS OVER 2 YEARS OLD AND WINDOWS DO NOT LOOK LIKE THIS. DEALER/SERVICE TOOK PHOTOS OF WINDOWS AND SUBMITTED TO FORD AND FORD DENIED CLAIM TO REPLACE OR REPAIR WINDOWS.*AK
Owner-reported narrative. 2,912 miles reported. Look up ODI 10112608 at NHTSA ↗
Owner report 10112609 · 2005-03-06 (March 6, 2005)
FRONT TIRES ARE GETTING CHOPPY. HAD DEALER/SERVICE LOOK TO SEE WHAT IS THE CAUSE. STATES THAT TIRES WERE A LITTLE UNDERINFLATED.*AK
Owner-reported narrative. 2,912 miles reported. Look up ODI 10112609 at NHTSA ↗
Owner report 10113658 · 2005-03-07 (March 7, 2005)
FORD LARIAT F350 DIESEL DUALLY TRUCK 2005 HFCM DRAIN VALVE PROBLEM. *BF THE CONSUMER ALSO DISCOVERED THEE WAS NO HEATER CORD TO KEEP THE ENGINE WARM. THE DEALER INFORMED THE CONSUMER THE ENGINE BLOCK HEATER WAS AN OPTION. UPON INSPECTING THE VEHICLE, THE CONSUMER THERE WAS INDEED AN ENGINE HEATER ELEMENT PLUG INSTALLED IN THE VEHICLE, BUT THERE WAS NO WIRING HARNESS CONNECTED TO THE FRONT OF THE VEHICLE IN THE POSITION INDICATED IN THE OWNERS MANUAL. THE CONSUMER STATED IT WAS AN OPTION, BUT ACTUALLY STANDARD EQUIPMENT ON THE VEHICLE. T…
Owner-reported narrative. Look up ODI 10113658 at NHTSA ↗
Owner report 10113865 · 2005-03-10 (March 10, 2005)
2005 FORD F350 6.0 DIESEL - STRONG EXHAUST TYPE ODOR COMING THROUGH THE VENTS WHEN EITHER THE AIR, HEAT, OR DEFROST IS ON AND THE TRUCK ISN'T MOVING. I READ HUNDREDS OF INTERNET POSTS REGARDING THIS PROBLEM AND SO FAR HAVE YET TO SEE ANYONE GET THE PROBLEM RESOLVED, INCLUDING MYSELF. I'M FEARFUL THAT THIS ODOR IS A SEVER SAFETY HAZARD.*AK
Owner-reported narrative. 500 miles reported. Look up ODI 10113865 at NHTSA ↗
Recall history
3 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.
05V266000 · Fuel System, Gasoline:Delivery:Hoses, Lines/Piping, And Fittings
Reported: 2005-06-09 (June 9, 2005)
ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.
Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
NHTSA campaign record ↗05V270000 · Electrical System:Wiring
Reported: 2005-06-10 (June 10, 2005)
CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
NHTSA campaign record ↗11V352000 · Exterior Lighting:Brake Lights | Exterior Lighting:Tail Lights
Reported: 2011-07-13 (July 13, 2011)
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
NHTSA campaign record ↗