1994 Ford F-250: complaints, problems and recalls

OIL PAN RUSTED OUT. DEALER AND THE MANUFACTURER WERE CONTACTED, AND STATED THAT THERE WAS NOTHING THEY COULD DO ABOUT IT.*AK

Owner-reported narrative. 50,000 miles reported. Look up ODI 10022713 at NHTSA ↗

TWO EXHAUST MANIFOLD BOLTS ON THE PASSENGER SIDE CLOSEST TO THE FIREWALL HAVE BROKEN OFF ON MY 94 FORD F-250 WITH THE 460 C.I.ENGINE. THIS RESULTS IN NOISE AND EXHAUST SMELLS ENTERING THE CAB. THE DEALERSHIP AGREES THAT THIS IS COMMON PROBLEM WITH THIS ENGINE BUT WANTS $1700.00TO REPAIR IT.

Owner-reported narrative. 66,000 miles reported. Look up ODI 10031116 at NHTSA ↗

THE CONSUMER TOOK THE VEHICLE FOR A ROUTINE MAINTENANCE INSPECTION. THE MECHANIC INFORMED THE CONSUMER THAT THE FRAME AXLE BOLT SHEARED OFF AND NEEDED TO BE REPLACED. *JB THE VEHICLE WAS BEING INTO A CURVE AT 55MPH WHEN IT BEGUN TO VIBRATE AND THE DRIVER ALMOST LOST CONTROL OF THE VEHCILE. THE MAIN BOLTS HOLDING THE CHASSIS TO THE FRAME AND AXLE WERE EITHER SHEARED OFF OR MISSING. *SC

Owner-reported narrative. 57,000 miles reported. Look up ODI 10099168 at NHTSA ↗

THE VEHICLE WAS PARKED WHEN ALL OF A SUDDEN IT CAUGHT ON FIRE. RESULTS SHOWED THAT THE THERE WAS A SHORT WITHIN THE CRUISE CONTROL SWITCH WIRE. CONSUMER REPLACED THE SWITCH AT COST OF $20.00. *AK

Owner-reported narrative. 88,000 miles reported. Look up ODI 10109222 at NHTSA ↗

THE DRIVER NOTICED THAT THE VEHICLE STARTED PERFORMING POORLY. A LOUD NOTICE FOLLOWED. THE DRIVER WAS ABLE TO DRIVE TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT LEFT AND RIGHT AXLE NEEDED REPLACEMENT DUE TO CORROSION. *NM *BF

Owner-reported narrative. Look up ODI 10111748 at NHTSA ↗

WHILE PARKED FOR TWO AND HALF DAYS, THE VEHICLE CAUGHT ON FIRE IN THE ENGINE COMPARTMENT. AS A RESULT, THE VEHICLE WAS TOTALED. *AK *SC

Owner-reported narrative. 143,000 miles reported. Look up ODI 10115862 at NHTSA ↗

BRAKE FAILURE DUE TO CORROSION AND PERFERATION OF BRAKE LINE. NO ACTION TAKEN AT THIS TIME. WAITING FOR RESPONSE AND SUGGESTED ACTION TO BE TAKEN.*AK

Owner-reported narrative. 126,162 miles reported. Look up ODI 10116677 at NHTSA ↗

FUEL FLOWING FROM FUEL TANK FILLER CAP. 1994 FORD F-250 WITH DUAL FUEL TANKS HAS CONDITION WHICH OVERFILLS TANK AND CAUSES STEADY FUEL FLOW FROM FILLER CAP. CORRECTIVE ACTION REQUIRED REPLACING BOTH FUEL PUMP ASSEMBLIES. THERE ARE MULTIPLE COMPLAINTS OF THIS CONDITION IN THIS DATABASE, UNFORTUNATELY THEY ARE SPREAD THROUGH VARYING CATEGORIES. MANUFACTURER WARRANTED SAME CONDITION FOR PREVIOUS MODEL YEAR (1993) BUT WAS UNRESPONSIVE TO INQUIRIES REGARDING 1994 MODEL YEAR.*AK

Owner-reported narrative. 85,000 miles reported. Look up ODI 10116910 at NHTSA ↗

Reported: 2005-09-07 (September 7, 2005)

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.

Consequence: A FIRE AT THE SWITCH COULD OCCUR.

Remedy: BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)

Reported: 2006-08-01 (August 1, 2006)

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

Reported: 1993-09-24 (September 24, 1993)

THE DESIGN OF THE AIR BAG DIAGNOSTIC MONITOR CAUSES THE DRIVER'S SIDE AIR BAG TO DEPLOY WHEN THE PASSENGER DOOR IS SLAMMED WHILE THE IGNITION KEY IS TURNED TO THE START POSITION.

Consequence: INADVERTENT DEPLOYMENT OF THE AIR BAG CAN RESULT ININJURY TO THE DRIVER.

Remedy: INSTALL A REDESIGNED AIR BAG DIAGNOSTIC MONITOR.

Reported: 1993-11-10 (November 10, 1993)

THESE VEHICLES WERE BUILT WITH NONFUNCTIONAL AIR BAG DIAGNOSTIC MODULES INTENDED FOR CERTAIN VEHICLES OVER 8,500 BLS. GVWR.

Consequence: THE AIR BAG SUPPLEMENTAL RESTRAINT AND THE AIR BAGWARNING LIGHT WILL NOT FUNCTION. THIS COULD RESULT IN REDUCED OCCUPANTPROTECTION IN THE EVENT OF A COLLISION THAT SHOULD ACTIVATE THE AIR BAGSUPPLEMENTAL RESTRAINT SYSTEM.

Remedy: DEALERS WILL INSPECT THESE VEHICLES AND, IF NECESSARY, INSTALL THE CORRECT AIR BAG DIAGNOSTIC MODULE.

Reported: 1994-01-02 (January 2, 1994)

THE U-CLIP STYLE NUTS THAT RETAIN THE FRONT BUMPERS TO THE FRONT BUMPER INNER ARMS CAN FRACTURE.

Consequence: IF ONE OF THE U-CLIP NUTS FRACTURES, THE BUMPER WILL LOOSEN AND RATTLE CAUSING FRACTURE OF THE REMAINING U-CLIP NUTS, RESULTING IN SEPARATION OF THE BUMPER FROM THE VEHICLE. IF THE BUMPER WERE TO DETACH FROM THE VEHICLE WHILE IT IS BEING DRIVEN, A VEHICLE COLLISION COULD RESULT.

Remedy: INSPECTION AND REPLACEMENT OF THE FOUR U-CLIP NUTS AND THE ASSOCIATED BOLTS.

Reported: 1994-05-25 (May 25, 1994)

IN A HEAVILY LOADED VEHICLE, WHILE IN THE CRUISE CONTROL MODE, THE THROTTLE MAY NOT REDUCE IMMEDIATELY WHEN THE LOAD ON THE ENGINE IS DECREASED (SUCH AS WHEN THE VEHICLE CRESTS A HILL.) THIS CAN RESULT IN INCREASED VEHICLE SPEED WITHOUT PRIOR WARNING.

Consequence: THIS CAN RESULT IN LOSS OF SPEED CONTROL OF THE VEHICLE, AND A POSSIBLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE ELECTRONIC ENGINE CONTROL MODULE.

Reported: 1994-09-07 (September 7, 1994)

THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.

Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.

Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.

Reported: 1996-04-16 (April 16, 1996)

THE WIRE HARNESS FOR THE POWER LUMBAR FEATURE ON THE SEAT IS UNDERNEATH THE FRONT SEAT CUSHION SUPPORT WIRES. THE SUPPORT WIRES ON THE DRIVER SEAT CAN CONTACT AND DAMAGE THE INSULATION HARNESS RESULTING IN A HIGH RESISTANCE ELECTRICAL SHORT THROUGH THE SUPPORT WIRES.

Consequence: CONSEQUENCE OF DEFECT: OVER HEATING OF THE SUPPORT WIRES COULD RESULT, AND MELTING, SMOKE, OR POSSIBLE IGNTION OF THE SURROUNDING MATERIALS COULD OCCUR.

Remedy: DEALERS WILL INSPECT THE SEATS ON THE AFFECTED VEHICLES. IF NO DAMAGE IS FOUND, THE DRIVER SEAT WIRE HARNESS WILL BE COVERED WITH A PROTECTIVE CONVOLUTE TUBING, WRAPPED WITH ELECTRICAL TAPE AND THE HARNESS WILL BE REROUTED. IF DAMAGE IS FOUND, THE WIRE HARNESS WILL BE REPLACED.