2022 Ford F-150 LIGHTNING BEV: complaints, problems and recalls

There was a sonic boom explosion of noise from the radio / speakers followed by very loud static. I would estimate the db level to be 150 plus. Left my ears ringing for hours followed by aching and there has to be some permanent damage. I had driven the truck for 45 minutes. Using radio on about level 5 when I parked turned the vehicle off and exited. After a 90 minute appointment I reentered the pickup and when I pressed start the explosion of noise happened. The level was so intense and loud I was temporarily disoriented and confus…

Owner-reported narrative. Look up ODI 11485194 at NHTSA ↗

On October 4, 2022 at ~1:30 p.m. EDT I was stopped at a red light when an extremely loud pop and deafening noise "exploded" in the truck cabin. If I had been driving at the time, the sudden and extreme noise could have caused me to react in a way to lose control of the vehicle. After the light changed, I turned into a business entrance, turned the vehicle off, got out of the vehicle, locked the door, and the noise still continued for several seconds. After the noise stopped, I got back in the vehicle, restarted it, and the noise returned. The n…

Owner-reported narrative. Look up ODI 11487857 at NHTSA ↗

Driving on highway. Heard a single loud gunshot-like sound as Sunroof forward pane just shattered inward raining small pieces inside. No vehicles ahead. No overpasses. No scratches nor damage to body. Damage limited only to sunroof pane and light scratches on tonneau cover from shards in fan pattern rearwards. No bullet holes. No foreign object in truck nor road. No damage to rear roof pane over cab. Truck running perfectly. Glass shard concentration on middle console and middle of cab floor.

Owner-reported narrative. Look up ODI 11492282 at NHTSA ↗

I get into the truck and push the start button, a very loud explosive ear piercing sound comes out of every speaker at full volume. It sounded like a canon shot out all my windows, a huge POP sound followed by scratching crackling sounds coming from the speakers. I tried turning down the volume to no avail, I turned off the audio but the loud scratching sound kept going at a very loud volume. The scratching sound went on for about 2 minutes then shut off. My ears were ringing and I was in a lot of ear pain due to the loud POP noise, it felt…

Owner-reported narrative. Look up ODI 11494505 at NHTSA ↗

While driving, a loud static sound started over the speakers and would not stop. It was so loud I could not continue driving and I immediately developed a headache. Even after I pulled over, turned off the truck and left for about minute it still continued. I eventually let it sit for about 20 minutes and when i came back the sound had stopped and works normally now. Car reeks of a burning plastic smell. My apple watch recorded a 109dB spike. I posted a video of the sound at https://youtube.com/shorts/XMFUDQA70Ms?feature=share

Owner-reported narrative. Look up ODI 11497471 at NHTSA ↗

Windshield Wipers do not operate consistently. Initial problem was identified while driving; pressing the wash button resulted in water on the windshield mixing with dirt to create a lack of visibility issue, the wipers moved a few inches and stopped. Repeated attempts to turn wipers on and off eventually solved the problem. Condition is repeatable when cold, and intermittent after warm up. After a long delay and a replaced SCCM, Ford returned vehicle only to encounter safety failure again during driving. There are no warning lamps to in…

Owner-reported narrative. Look up ODI 11498326 at NHTSA ↗

The contact owns a 2022 Ford F-150. The contact was made aware of NHTSA Campaign Number: 22V453000 (Tire). The contact stated that while checking the tire pressure, the tires were 35 PSI lower than normal. The contact called the local dealer and made them aware of the failure. The vehicle was not diagnosed or repaired. The manufacturer had been informed of the failure. The failure mileage was approximately 12,000.

Owner-reported narrative. 12,000 miles reported. Look up ODI 11498356 at NHTSA ↗

The contact owns a 2022 Ford F-150. The contact stated that the battery drained quickly and failed to retain the charge. The vehicle was taken to the dealer, where it was determined that the vehicle performed as designed. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 3,200.

Owner-reported narrative. 3,200 miles reported. Look up ODI 11499502 at NHTSA ↗

Reported: 2022-06-24 (June 24, 2022)

Ford Motor Company (Ford) is recalling certain 2022 F-150 BEV vehicles equipped with 20" or 22" all season tires. The tire pressure monitoring system (TPMS) light may not illuminate as intended, failing to warn the driver of low tire pressure. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 138, "Tire Pressure Monitoring Systems."

Consequence: Low tire pressure can lead to poor vehicle handling and a loss of vehicle control, increasing the risk of a crash.

Remedy: The body control module (BCM) software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed July 20, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22C15.

Reported: 2023-06-09 (June 9, 2023)

Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 BEV vehicles. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.

Consequence: Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.

Remedy: Dealers will replace the rear lightbar, free of charge. Owner notification letters were mailed October 9, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S30.

Reported: 2023-11-28 (November 28, 2023)

Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."

Consequence: Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.

Remedy: The Accessory Protocol Interface Module (APIM) software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed December 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C38.

Reported: 2025-02-28 (February 28, 2025)

Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.

Consequence: A battery short circuit increases the risk of a fire.

Remedy: Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Reported: 2025-04-23 (April 23, 2025)

Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.

Consequence: Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.

Remedy: Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 21, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 24S11. This recall expands previous recall number 24V-144.

Reported: 2025-05-09 (May 9, 2025)

Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles previously repaired incorrectly under recall number 23V801. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."

Consequence: Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.

Remedy: Dealers will update the Accessory Protocol Interface Module (APIM) software, free of charge. Owner notification letters were mailed June 18, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C15.

Reported: 2025-05-23 (May 23, 2025)

Ford Motor Company (Ford) is recalling certain 2022 F-150 Lightning BEV vehicles equipped with 20" or 22" all season tires that were repaired incorrectly under recall 22V-453. The tire pressure monitoring system (TPMS) light may not illuminate as intended, failing to warn the driver of low tire pressure. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 138, "Tire Pressure Monitoring Systems."

Consequence: Low tire pressure can lead to poor vehicle handling and a loss of vehicle control, increasing the risk of a crash.

Remedy: Dealers will update the body control module (BCM) software, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C20.

Reported: 2025-10-24 (October 24, 2025)

Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning BEV vehicles previously repaired under recall number 23V418. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.

Consequence: Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.

Remedy: Dealers will inspect and replace the rear lightbar and fasteners as necessary, free of charge. Owner notification letters were mailed June 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SB6. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 29, 2025.

Reported: 2025-12-12 (December 12, 2025)

Ford Motor Company (Ford) is recalling certain 2022-2026 F-150 Lightning BEV, 2024-2026 Mustang Mach-E, and 2025-2026 Maverick vehicles. The integrated park module may fail to lock into the park position when the driver shifts into park. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114, "Theft Protection and Rollaway Prevention."

Consequence: A loss of park function can allow the vehicle to rollaway, increasing the risk of a crash.

Remedy: The park module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed February 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C69. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning January 26, 2026.