2003 Ford E-250: complaints, problems and recalls

THE FORD VAN E-250 2003 WERE PRODUCED AND SOLD WITH THE WRONG LUG WRENCH. CAN NOT CHANGE MY TIRES BECAUSE THE LUG WRENCH WILL NOT FULLY COVER THE LUG NUT BECAUSE THE WRENCH IS TO THICK AND HITS THE INER RIM. THIS IN TURN CAUSES THE WRENCH TO SLIP OFF OR STRIP THE NUT.*AK

Owner-reported narrative. Look up ODI 10049774 at NHTSA ↗

WHILE DRIVING FRONT END SUSPENSION CAUSED STEERING WHEEL TO VIBRATE WHEN DRIVING AND HITTING ROUGH OR UNEVEN SURFACES. CONSUMER TOOK VEHICLE TO DEALERSHIP SEVERAL TIMES, BUT MECHANIC WAS UNABLE TO RESOLVE THE VIBRATION PROBLEM.*AK

Owner-reported narrative. 30 miles reported. Look up ODI 10057231 at NHTSA ↗

WHEN DRIVING 55 MPH OR MORE STEERING VIBRATED VIOLENTLY. *AK

Owner-reported narrative. 600 miles reported. Look up ODI 10087673 at NHTSA ↗

WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY IT CAUGHTON FIRE. ELECTRICAL/ABS SYSTEM'S WAS THE DEFECTIVE. MANUFACTURER URGED CONSUMER TO FILE A COMPLAINT. RECALL 04V444000. *AK

Owner-reported narrative. 20,000 miles reported. Look up ODI 10092734 at NHTSA ↗

A FORD 2003 VAN, WITH 30,000 MILES EXPERIENCES A STEERING FAILURE, WHEN THE PITMAN ARM BROKE OFF THE BOTTOM OF THE STEERING BOX. IT CLEANLY SHEARED OFF A SHAFT OF METAL WHICH IS 1 1/4 INCHES OF SOLID STEEL.*AK SINCE THE DRIVER WAS OPERATING AT LOW SPEED ON THE RAMP OF MIAMI INTERNATIONAL AIRPORT, HE STRUCK A BARRIER WITH MINIMAL SHEETMETAL DAMAGE. THE DRIVER REPORTED THAT THE STEERING WHEEL WAS SPINNING FREELY IN HIS HANDS AT THE TIME OF IMPACT. I REPORTED THIS TO FORD, WHO'S STAFF DETERMINED THAT THE SHAFT DID NOT FAIL DUE TO MANUFACTURING D…

Owner-reported narrative. 30,427 miles reported. Look up ODI 10098553 at NHTSA ↗

THE VAN WAS PARKED AN DIT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO EXTINGUISH THE FIRE. NO INJURIES REPORTED. THE VAN WAS TOWED AND TOTALED BY THE INSURANCE COMPANY. *AK

Owner-reported narrative. Look up ODI 10109519 at NHTSA ↗

DT: CALLER BOUGHT A USED VEHICLE FROM AN ARMORED CAR COMPANY. THE AIR CONDITIONER HAD A BAD COMPRESSOR. FORD OFFERED NO HELP BECAUSE THEY DID NOT WORK ON VAN CONVERSIONS. THE COMPANY CONSUMER BOUGHT THE VAN SENT HIM TO AN AIR CONDITIONING COMPANY. THEY SAID THE ENTIRE AIR CONDITIONER COMPRESSOR HAD TO BE REPLACED. THE VEHICLE WAS TAKEN BACK 12 TIMES BECAUSE IT BLEW HOT AIR. THE AIR CONDITIONER COMPANY RETURNED THE MONEY THE ARMORED CAR COMPANY PAID TO FIX IT, AND WILL OFFER NO MORE HELP. THE ARMORED CAR COMPANY REFERRED THE CALLER TO ANOTHER …

Owner-reported narrative. 3,000 miles reported. Look up ODI 10133344 at NHTSA ↗

DT*: THE CONTACT STATED WHILE DRIVING 35 MPH AROUND A CURVE AN ACCIDENT OCCURRED TRYING TO AVOID AN ON-COMING VEHICLE. THE CONSUMER HIT A RAILROAD POST. THIS LAUNCHED THE VEHICLE INTO A CREEK. THE AIR BAGS DID NOT DEPLOY, HOWEVER THE SEAT BELTS DID RESTRAIN THE CONTACT. DUE TO THE AIR BAG'S FAILURE TO DEPLOY, THE CONTACT WAS SERIOUSLY INJURED. THE FIRE DEPARTMENT RESCUED THE CONTACT AND A POLICE REPORT WAS PROCESSED AT THE SCENE OF THE ACCIDENT.*AK UPDATED 08/08/06. *JB

Owner-reported narrative. 55,000 miles reported. Look up ODI 10161324 at NHTSA ↗

Reported: 2004-05-13 (May 13, 2004)

CERTAIN VANS AND WAGONS FAIL TO CONFORM TO THE REQUIREMENTS OF PART 567, "CERTIFICATION." FOR CERTAIN 2003 E250 VANS BUILT WITH LT225/75R16E TIRES, THE REAR AXLE RATING IS INCORRECTLY LISTED ON THE LABEL. IN ADDITION, THE TIRE PRESSURE IS INCORRECTLY LISTED ON THE LABEL FOR THE REAR TIRES ON CERTAIN 2002 E350 WAGONS AND FOR THE FRONT TIRES ON CERTAIN 2002 E250 VANS BUILT WITH THESE TIRES.

Consequence: FAILURE TO FOLLOW PROPER VEHICLE LOADING SPECIFICATIONS OR TIRE INFLATION RECOMMENDATION CAN RESULT IN TIRE FAILURE, INCREASING THE RISK OF A CRASH.

Remedy: OWNERS WILL BE PROVIDED WITH SUPPLEMENTARY TIRE LABELS CONTAINING CORRECT INFORMATION AND INSTALLATION INSTRUCTIONS. IF AN OWNER SO DESIRES, THEIR DEALER CAN INSTALL THE LABEL FOR THEM. THE RECALL BEGAN ON JULY 8, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Reported: 2004-09-13 (September 13, 2004)

ON CERTAIN VANS, A DIODE IN THE ANTI-LOCK BRAKING SYSTEM (ABS) MODULE MAY EXPERIENCE AN ELECTRICAL SHORT.

Consequence: THE ELECTRICAL SHORT MAY CAUSE AN ABS MALFUNCTION THAT WOULD ILLUMINATE THE ABS WARNING LIGHT, OR THE MODULE MAY OVERHEAT RESULTING IN A BURNING ODOR, SMOKE, AND/OR FIRE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS BEING DRIVEN OR UNATTENDED.

Remedy: DEALERS WILL INSTALL A NEW FUSE IN THE ABS CIRCUIT AND INSTALL A HEAT SHIELD OVER THE ABS MODULE. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673. ALSO FORD IS EXTENDING THE LIMITED WARRANTY (FOR A ONE TIME REPLACEMENT) OF THE ABS MODULE FOR A TOTAL OF 10 YEARS OR 150,000 MILES FROM THE WARRANTY START DATE, WHICHEVER OCCURS FIRST. IF YOUR VEHICLE HAS ALREADY ACCUMULATED MORE THAN 150,000 MILES, THIS COVERAGE WILL LAST UNTIL SEPTEMBER 30, 2005.

Reported: 2004-09-13 (September 13, 2004)

ON CERTAIN VANS, THE AIR FILTER ELEMENT MATERIAL PROCESS RESULTED IN AN AIR FILTER PAPER ELEMENT THAT CAN SMOLDER OR BURN. THIS CHANGE IN FILTER PAPER COMPOSITION COMBINED WITH THE CONFIGURATION OF THE AIR INDUCTION SYSTEM, MAY ALLOW HOT CARBON PARTICLES TO CONTACT THE AIR FILTER ELEMENT DURING CERTAIN DRIVING CONDITIONS THAT CREATE HOT PARTICLES.

Consequence: THESE HOT PARTICLES MAY IGNITE THE AIR FILTER ELEMENT WITH THE POTENTIAL FOR AIR INDUCTION SYSTEM DAMAGE OR UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND REPLACE THE AIR FILTER ELEMENT. THE RECALL BEGAN SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673. ALSO FORD IS EXTENDING THE LIMITED WARRANTY (FOR A ONE TIME REPLACEMENT) OF THE ABS MODULE FOR A TOTAL OF 10 YEARS OR 150,000 MILES FROM THE WARRANTY START DATE, WHICHEVER OCCURS FIRST. IF YOUR VEHICLE HAS ALREADY ACCUMULATED MORE THAN 150,000 MILES, THIS COVERAGE WILL LAST UNTIL SEPTEMBER 30, 2005.

Reported: 2007-08-03 (August 3, 2007)

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

Reported: 2008-02-04 (February 4, 2008)

FORD IS RECALLING 225,000 MY 1992-2003 ECONOLINE, MY 1993-1995 TAURUS SHO, MY 1992-1998 CROWN VICTORIA, MY 1993 BRONCO, F-SERIES, MY 1995-1997 F-SERIES SUPER DUTY STRIPPED CHASSIS, MY 1992-1998 MERCURY GRAND MARQUIS, AND MY 1992-1995 LINCOLN TOWN CAR VEHICLES. THE AFFECTED VEHICLES WERE PREVIOUSLY REPAIRED USING A WIRING HARNESS THAT IS NOT COMPATIBLE WITH THE VEHICLE CIRCUIT POLARITY.

Consequence: AS A RESULT, THE FUSE IS LOCATED IN THE OUTPUT CIRCUIT RATHER THAN IN THE INTENDED INPUT POWER FEED CIRCUIT, AND MAY NOT OFFER THE INTENDED PROTECTION IN THE EVENT OF AN ELECTRICAL SHORT TO GROUND.

Remedy: DEALERS WILL INSTALL A NEW WIRING HARNESS, OR REPLACE THE MATING ELECTRICAL COMPONENT. THE RECALL BEGAN ON FEBRUARY 18, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Reported: 2009-10-13 (October 13, 2009)

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.