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1996 Ford E-150: complaints, problems and recalls

Explore the records behind recurring owner reports.

Key facts

37 owner complaints analyzed

3 distinct recall campaigns

120,000 mi median reported failure mileage

Scope: 1996 model year. Data snapshot: . 13 complaints include usable failure mileage.

Owner-reported patterns

Most common problems

Electrical System is the most frequently named component, appearing in 4 of 37 complaints (10.8%). A complaint can name multiple components.

Recurring terms in complaint narratives
TopicMatching reportsShare of complaints
Braking behavior821.6%
Electrical and battery issues410.8%
Steering behavior38.1%
Fuel system concerns38.1%
Transmission and shifting12.7%

Topic matches use published keyword rules. They describe mentions, including negations or comparisons, and do not confirm a diagnosis. Read the matching rules.

Component breakdown

Number of unique complaints naming each component. Top eight shown.

Electrical System
4
Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip
4
Vehicle Speed Control:Cruise Control
3
Electrical System:Wiring:Interior/Under Dash
2
Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap
2
Seat Belts:Front:Buckle Assembly
2
Service Brakes
2
Vehicle Speed Control
2
Component breakdown data
CategoryCount
Electrical System4
Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip4
Vehicle Speed Control:Cruise Control3
Electrical System:Wiring:Interior/Under Dash2
Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap2
Seat Belts:Front:Buckle Assembly2
Service Brakes2
Vehicle Speed Control2

Electrical System: 4; Service Brakes, Hydraulic:Antilock/Traction Control/Electronic Limited Slip: 4; Vehicle Speed Control:Cruise Control: 3; Electrical System:Wiring:Interior/Under Dash: 2; Fuel System, Gasoline:Storage:Tank Assembly:Filler Pipe And Cap: 2; Seat Belts:Front:Buckle Assembly: 2; Service Brakes: 2; Vehicle Speed Control: 2

Reported problems by failure mileage

Complaint counts in mileage bands. These are not failure rates per vehicle or mile.

Under 25,000
0
25,000 to 49,999
1
50,000 to 74,999
0
75,000 to 99,999
2
100,000 to 149,999
8
150,000 and above
2
Reported problems by failure mileage data
CategoryCount
Under 25,0000
25,000 to 49,9991
50,000 to 74,9990
75,000 to 99,9992
100,000 to 149,9998
150,000 and above2

Under 25,000: 0; 25,000 to 49,999: 1; 50,000 to 74,999: 0; 75,000 to 99,999: 2; 100,000 to 149,999: 8; 150,000 and above: 2

100,000 to 149,999 miles has the most reports with usable mileage (8). 24 complaints have missing, zero or invalid mileage.

Complaints over time

Year the complaint was filed, not the vehicle model year or incident year. The snapshot year is partial.

1996
2
2000
5
2001
7
2002
2
2003
9
2005
5
2006
3
2009
2
2013
1
2014
1
Complaints over time data
CategoryCount
19962
20005
20017
20022
20039
20055
20063
20092
20131
20141

1996: 2; 2000: 5; 2001: 7; 2002: 2; 2003: 9; 2005: 5; 2006: 3; 2009: 2; 2013: 1; 2014: 1

Pattern summary

Electrical System leads the component reports. Braking behavior appears in 8 complaint narratives. Electrical and battery issues appears in 4 complaint narratives. Steering behavior appears in 3 complaint narratives. Use these patterns to inspect individual reports and prepare questions for a mechanic.

Calculated from recorded counts. An AI narrative has not been published for this selection.

Examples from the source records

Examples provide context, not a representative sample or a verified diagnosis.

Owner report 10000868 · 2003-01-09 (January 9, 2003)

THE BODY MOUNT BUSHINGS ON MY FORD E150 ECONOLINE VAN HAVE FAILED AND THE FORD MANUFACTURER DOESN'T THINK IT IS THEIR PROBLEM. AFTER SOME INVESTIGATION I HAVE COME TO THE CONCLUSION IT IS A MATERIAL DEFECT. I HAVE CHECKED WITH A FEW BODY REPAIR SHOPS IN MY AREA AND THEY HAVE HAD ONLY 1 CASE OF HAVING TO REPLACE THIS TYPE OF PART. I CAN NOT GET ANYONE TO QUOTE ME A PRICE OF HOW MUCH IT WILL COST TO REPAIR THIS.

Owner-reported narrative. Look up ODI 10000868 at NHTSA ↗

Owner report 10001795 · 2003-01-02 (January 2, 2003)

CONSUMER STATES VEHICLE WAS DESTROYED BY FIRE. INVESTIGATOR DETERMINED FIRE WAS CAUSED BY A PROBLEM WITH VEHICLE'S ELECTRICAL SYSTEM. TS

Owner-reported narrative. 120,000 miles reported. Look up ODI 10001795 at NHTSA ↗

Owner report 10013864 · 2003-04-02 (April 2, 2003)

STARTER HAS FAILED SIX TIMES SINCE PURCHASE. DIFFERENT BRANDS USED, INCLUDING OEM, AND ALL HAVE FAILED. PROFESSIONALLY REPAIRED AND INSPECTED EACH TIME. *NLM

Owner-reported narrative. Look up ODI 10013864 at NHTSA ↗

Owner report 10015135 · 2003-04-03 (April 3, 2003)

THE OIL PAN RUSTED, WHICH CAUSED OIL TO LEAK. *JB

Owner-reported narrative. Look up ODI 10015135 at NHTSA ↗

Owner report 10020193 · 2003-05-20 (May 20, 2003)

THE HEAD LIGHTS FAILED WHILE DRIVING. THE DEALER DETERMINED THE PROBLEM WAS A FAULTY WIRING HARNESS UNDER THE DASH. *JB

Owner-reported narrative. Look up ODI 10020193 at NHTSA ↗

Owner report 10020194 · 2003-05-20 (May 20, 2003)

THE REAR LEAF SPRING FAILED. *JB

Owner-reported narrative. Look up ODI 10020194 at NHTSA ↗

Owner report 10023587 · 2003-06-23 (June 23, 2003)

REAR MAIN SEAL REPLACED AT 110K, STARTED TO LEAK AGAIN AT 130K. DEALER WILL NOT WARRANTY. *NLM

Owner-reported narrative. 130,000 miles reported. Look up ODI 10023587 at NHTSA ↗

Owner report 10023589 · 2003-06-23 (June 23, 2003)

OIL PAN RUSTED THROUGH, SEEMS TO BE A COMMON PROBLEM FOR 1996 FORD E150 ECONOLINES. *NLM

Owner-reported narrative. 110,000 miles reported. Look up ODI 10023589 at NHTSA ↗

Recall history

3 distinct campaigns affect this selection. Announcement dates below are different from vehicle model years. A campaign may cover multiple years.

06V286000 · Vehicle Speed Control

Reported: 2006-08-01 (August 1, 2006)

ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

NHTSA campaign record ↗
08V051000 · Vehicle Speed Control:Cruise Control

Reported: 2008-02-04 (February 4, 2008)

FORD IS RECALLING 225,000 MY 1992-2003 ECONOLINE, MY 1993-1995 TAURUS SHO, MY 1992-1998 CROWN VICTORIA, MY 1993 BRONCO, F-SERIES, MY 1995-1997 F-SERIES SUPER DUTY STRIPPED CHASSIS, MY 1992-1998 MERCURY GRAND MARQUIS, AND MY 1992-1995 LINCOLN TOWN CAR VEHICLES. THE AFFECTED VEHICLES WERE PREVIOUSLY REPAIRED USING A WIRING HARNESS THAT IS NOT COMPATIBLE WITH THE VEHICLE CIRCUIT POLARITY.

Consequence: AS A RESULT, THE FUSE IS LOCATED IN THE OUTPUT CIRCUIT RATHER THAN IN THE INTENDED INPUT POWER FEED CIRCUIT, AND MAY NOT OFFER THE INTENDED PROTECTION IN THE EVENT OF AN ELECTRICAL SHORT TO GROUND.

Remedy: DEALERS WILL INSTALL A NEW WIRING HARNESS, OR REPLACE THE MATING ELECTRICAL COMPONENT. THE RECALL BEGAN ON FEBRUARY 18, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

NHTSA campaign record ↗
09V399000 · Vehicle Speed Control

Reported: 2009-10-13 (October 13, 2009)

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

NHTSA campaign record ↗