1994 Ford BRONCO: complaints, problems and recalls

INTERMITTENT HEADLIGHT FAILURE, SIMILAR TO THE 1998 RECALL OF FORD CARS

Owner-reported narrative. 130,000 miles reported. Look up ODI 10000575 at NHTSA ↗

PARKING BRAKE SLIPPED WHEN APPLIED, CAUSING THE VEHICLE TO ROLL FREELY. THIS VEHICLE WAS MANUFACTURED ON MARCH 1994. DEALER AND MANUFACTURER STATED WE DIDN'T CARE WHEN IT WAS MANUFACTURED IN 1994, THERE WAS NOT RECALL ON THIS VEHICLE.*AK

Owner-reported narrative. 144,000 miles reported. Look up ODI 10050532 at NHTSA ↗

SEAT BELT DANGERS TO OBESE PASSENGERS. SEAT BELT COMES ACROSS NECK, NOT CHEST. SUDDEN BRAKING PUTS STRAIN ON NECK. COMMENT: CRASH DUMMIES DO NOT RESEMBLE THE MAJORITY OF AMERICAN WOMEN IN SIZE OR SHAPE. MY NECK WAS BRUISED AND THROAT INJURED. THIS WAS JUST FROM HARD BRAKING, NOT A CRASH. UNLESS THE SHOULDER HARNESS IS MADE MORE ADJUSTABLE WOMEN ARE GOING TO BE INJURED NOW THAT MORE STATES ARE GETTING TOUGH ON WEARING BELTS. I WEAR MINE TWISTED IN FRONT TO PLACE THE SHOULDER STRAP IN THE CENTER, OR WITH MY ARM THOUGH THE STRAP. *JB

Owner-reported narrative. Look up ODI 10074716 at NHTSA ↗

ELECTRICAL FIRE UNDER HOOD AND DASH TOTALS BRONCO. MORNING OF FIRE THE BRAKE LIGHT FUSE HAD TO BE REPLACED BEFORE LEAVING WORK OFF THE NIGHT SHIFT FROM RIVER BEND STATION NUCLEAR POWER PLANT. 15 AMP FUSE REPLACED LIKE FOR LIKE. AT CHURCH LATER THAT MORNING (SUNDAY 9-26-04) THE TRUCK CAUGHT ON FIRE AFTER BEING IN THE PARKING LOT FOR ABOUT 1 1/2HRS. SOMEONE DRIVING BY CALLED 911 AND NOTIFIED THE CHURCH STAFF WHO STOPPED THE SERVICE TO FIND THE OWNER OF THE TRUCK, ME! ABOUT 4 DRY CHEM. FIRE EXT. WERE USED TO TRY AND BRING THE FIRE UNDER CONTRO…

Owner-reported narrative. 145,800 miles reported. Look up ODI 10095554 at NHTSA ↗

SUFFERED FROM THE FORD CRUISE CONTROL FIRE. 94 BRONCO 5.0 LITER. *JB

Owner-reported narrative. 102,000 miles reported. Look up ODI 10135317 at NHTSA ↗

CLOCK SPRING ASSEMBLY BEHIND STEERING WHEEL FOR AIRBAG AND STEERING WHEEL CONTROLS IS FAILING. COULD CAUSE AIRBAG TO NOT DEPLOY DURING AN ACCIDENT OR TO PREMATURELY DEPLOY UNDER REGULAR DRIVING CONDITIONS. *JB

Owner-reported narrative. 189,000 miles reported. Look up ODI 10136160 at NHTSA ↗

DT: THE CONTACT CALLED FORD ON 10-03-05 ABOUT THE RECALL LETTER SHE RECEIVED ON FRIDAY 9-28-05. T A FIRE BROKE OUT ON 2-28-04 ON 1994 FORD BRONCO. THE CONTACT TOLD FORD ABOUT THE FIRE, AND FORD CLAIMED THAT THE CONTACT'S INSURANCE TOOK CARE OF THE ISSUE AND THEY COULD NOT DO ANYTHING ELSE . ALSO, FORD TOLD THE CONTACT THAT BECAUSE SHE DID NOT HAVE A FORD DEALER LOOK AT THE CAR AND DETERMINE THAT THE CAUSE OF THE FIRE WAS THE SCDS THEY COULD NOT DO ANYTHING FOR HER. ON 2-28-04 WHILE DRIVING AT 70 MPH SHE SAW SMOKE IN REAR VIEW MIR…

Owner-reported narrative. Look up ODI 10138359 at NHTSA ↗

1994 FORD BRONCO CAUGHT ON FIRE UNDER THE HOOD WHILE PARKED. THE VEHICLE WAS A TOTAL LOSS. *TS ***NO ANSWER REQUIRED*** THREE AND A HALF YEARS AFTER THE FIRE THE CONSUMER RECEIVED RECALL 05V388000 FROM THE MANUFACTURER. THE RECALL WAS FOR THE CRUISE CONTROL DEACTIVATION SWITCH. THE RECALL STATED THAT THE SWITCH COULD OVERHEAT AND RESULT IN A UNDERHOOD FIRE. THE LETTER ALSO STATED THAT A REPLACEMENT PART WOULDN'T BE AVAILABLE UNTIL 11/2005. THE CONSUMER REQUEST REIMBURSEMENT FOR THE VALUE OF HIS VEHICLE AT THE TIME OF THE FIRE. *NM

Owner-reported narrative. Look up ODI 10149757 at NHTSA ↗

Reported: 2005-09-07 (September 7, 2005)

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.

Consequence: A FIRE AT THE SWITCH COULD OCCUR.

Remedy: BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)

Reported: 1994-01-02 (January 2, 1994)

THE U-CLIP STYLE NUTS THAT RETAIN THE FRONT BUMPERS TO THE FRONT BUMPER INNER ARMS CAN FRACTURE.

Consequence: IF ONE OF THE U-CLIP NUTS FRACTURES, THE BUMPER WILL LOOSEN AND RATTLE CAUSING FRACTURE OF THE REMAINING U-CLIP NUTS, RESULTING IN SEPARATION OF THE BUMPER FROM THE VEHICLE. IF THE BUMPER WERE TO DETACH FROM THE VEHICLE WHILE IT IS BEING DRIVEN, A VEHICLE COLLISION COULD RESULT.

Remedy: INSPECTION AND REPLACEMENT OF THE FOUR U-CLIP NUTS AND THE ASSOCIATED BOLTS.

Reported: 1994-09-07 (September 7, 1994)

THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.

Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.

Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.