Spartan Fire METROSTAR recalls by model year

Reported: 2021-05-10 (May 10, 2021) · Model years: 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021

Spartan Fire, LLC is recalling certain 2009-2021 Gladiator and MetroStar emergency vehicles. The fire water pump solenoid may corrode internally, causing a loss of power to the pump control module.

Consequence: A loss of power to the pump control module can cause a loss of water pressure for fighting fires, increasing the risk of injury.

Remedy: Dealers will replace suspect solenoids, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact Spartan Fire customer service at 1-517-543-6400.

Reported: 2021-07-26 (July 26, 2021) · Model years: 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021

Marion Body Works Inc. is recalling certain 2009-2021 Gladiator and MetroStar emergency vehicles. The pump shift solenoid may corrode internally, causing a loss of power to the pump control module.

Consequence: A loss of power to the pump control module can cause a loss of water pressure for fighting fires, increasing the risk of injury.

Remedy: Dealers will replace the solenoids, free of charge. Owner notification letters were mailed on August 13, 2021. Owners may contact Marion Body Works customer service at 1-715-754-5261. Marion Body Works number for this recall is 21V-329.

Reported: 2021-05-06 (May 6, 2021) · Model years: 2017, 2018, 2019, 2020

Spartan Fire, LLC is recalling certain 2017-2020 Gladiator and MetroStar vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy: Dealers will inspect the rail threads and fuel lines, and replace the rail as necessary, free of charge. The manufacturer has not yet provided a schedule for recall notification. Owners may contact Spartan Fire customer service at 1-517-543-6400.

Reported: 2021-07-02 (July 2, 2021) · Model years: 2017, 2018, 2019, 2020

Marion Body Works Inc. is recalling certain 2017-2020 Spartan Gladiator and MetroStar vehicles. The sealing washer may not seat correctly in the pilot boreholes, allowing the high-pressure fuel rail assembly to leak.

Consequence: A fuel leak in the presence of an ignition source increases the risk of a fire.

Remedy: Dealers will inspect the rail threads and fuel lines, and replace the rail as necessary, free of charge. Owner notification letters were mailed on July 26, 2021. Owners may contact Marion Body Works' customer service at 1-715-754-5261. Marion Body Works' number for this recall is 21V-032.

Reported: 2024-06-18 (June 18, 2024) · Model years: 2018, 2019

Spartan Fire, LLC (Spartan Fire) is recalling certain 2017-2019 Gladiator and 2018-2019 Metro Star fire trucks. The service brake may take longer than expected to engage. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Consequence: A delayed brake engagement can extend the distance required to stop, increasing the risk of a crash.

Remedy: Dealers will inspect and either replace the fittings and plumbing or the quick release valve as necessary, free of charge. Owner notification letters were mailed August 5, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24009.

Reported: 2020-12-10 (December 10, 2020) · Model years: 2019, 2020, 2021

Spartan Fire, LLC (Spartan Fire) is recalling certain 2019-2021 Gladiator and MetroStar vehicles equipped with Weldon V-Mux Vista IV Standard LCD displays used for controlling emergency vehicle lighting and HVAC functions. These displays may experience low voltage spikes, and cause the LCD display to lock up or become nonfunctional, due to varying electrical installations.

Consequence: Operator of vehicle may not be able to read the LCD screen and may not be able to use buttons or both unless they reset the power. If the LCD display appears blank, emergency personnel may not have immediate access to the functions and controls operated by the LCD screen which could delay emergency operations, increasing the risk of injury.

Remedy: Spartan Fire will notify owners, and dealers will replace the unit or apply a retrofit remedy, free of charge. The recall began December 23, 2020. Owners may contact Spartan Fire customer service at 1-517-543-6400.

Reported: 2021-02-22 (February 22, 2021) · Model years: 2019, 2020, 2021

Spartan Fire, LLC (Spartan Fire) is recalling certain 2019-2021 Gladiator and MetroStar vehicles. The steering gear mounting bolts may become loose and back out, resulting in difficulty steering.

Consequence: Difficulty steering, or the inability to steer in both directions, can increase the risk of a crash.

Remedy: Spartan Fire will notify owners, and dealers will replace the steering gear mounting bolts and washers, free of charge. The recall is expected to begin March 22, 2021. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 21-01.

Reported: 2021-04-10 (April 10, 2021) · Model years: 2019, 2020, 2021

Spartan Fire, LLC (Spartan Fire) is recalling certain 2019-2021 Spartan Fire Gladiator and MetroStar vehicles. Pressure may build in the power steering pump and break the shaft seal, resulting in a loss of power steering assist.

Consequence: A loss of power steering assist may increase the risk of a crash.

Remedy: Spartan Fire will notify owners, and dealers will provide a new power steering pump, free of charge. The recall began on June 4, 2021. Owners may contact Spartan Fire customer service at 1-517-543-6400.

Reported: 2021-06-17 (June 17, 2021) · Model years: 2019, 2020, 2021

Marion Body Works Inc. is recalling certain 2019-2021 Spartan Gladiator and MetroStar vehicles. Pressure may build in the power steering pump and break the shaft seal, resulting in a loss of power steering assist.

Consequence: A loss of power steering assist can increase the risk of a crash.

Remedy: Spartan dealers will replace the power steering pump, free of charge. Owner notification letters were mailed on June 24, 2021. Owners may contact Marion Body Works customer service at 1-715-754-5261. Marion Body Works number for this recall is 21V-252.

Reported: 2021-12-13 (December 13, 2021) · Model years: 2019, 2020, 2021, 2022

Spartan Fire, LLC is recalling certain 2019-2022 Gladiator and MetroStar vehicles. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.

Consequence: A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.

Remedy: On engines with 75 miles or less, dealers will install vibration isolators to the fuel tubes. Engines with more than 75 miles will receive new fuel tubes with vibration isolators. Repairs will be performed free of charge. Owner notification letters were mailed January 5, 2022. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 21017.

Reported: 2020-12-28 (December 28, 2020) · Model years: 2020

Marion Body Works Inc. is recalling certain 2020 Spartan Gladiator and MetroStar vehicles equipped with Weldon V-Mux Vista IV Standard LCD displays used for controlling emergency vehicle lighting and HVAC functions. These displays may experience low voltage spikes, and cause the LCD display to lock up or become nonfunctional, due to varying electrical installations.

Consequence: If the LCD display becomes locked up or non-functional it can delay emergency efforts, which can increase the risk of injury.

Remedy: Marion Body Works will notify owners, and dealers will replace the IV Standard LCD displays, free of charge. The recall began January 19, 2021. Owners may contact Marion Body Works customer service at 1-715-754-5261. Marion Body Works' number for this recall is 20V-762.

Reported: 2021-07-15 (July 15, 2021) · Model years: 2020

Toyne Inc. (Toyne) is recalling certain 2020 Spartan MetroStar and Gladiator vehicles equipped with Weldon V-Mux Vista IV Standard LCD displays used for controlling emergency vehicle lighting and HVAC functions. These displays may experience low voltage spikes causing the LCD display to lock up or become nonfunctional, due to varying electrical installations.

Consequence: If the LCD display becomes locked up or non-functional it can delay emergency efforts, which can increase the risk of injury.

Remedy: Dealers will repair or replace the IV Standard LCD displays, free of charge. Owners may contact Toyne's customer service at 1-712-673-2328. Toyne's number for this recall is 07-21.

Reported: 2021-11-18 (November 18, 2021) · Model years: 2020, 2021, 2022

Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2022 Gladiator, MetroStar and FC-94 emergency vehicles. The rear axle drive pinion may fracture.

Consequence: A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake or activate the brake lights, increasing the risk of a crash.

Remedy: Meritor will inspect and replace the drive pinion, as necessary, free of charge. Owner notification letters were mailed January 3, 2022. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 21016.

Reported: 2022-07-26 (July 26, 2022) · Model years: 2020, 2021

Spartan Fire, LLC (Spartan Fire) is recalling certain 2020-2021 Gladiator and MetroStar fire trucks. There may be a loose neutral screw connection within the QO Plug-On Neutral Load Center. If that connection is loose, the affected load center can overheat.

Consequence: An overheated load center can increase the risk of a fire.

Remedy: Dealers will inspect, and if necessary replace or repair the neutral screw connection, free of charge. Owner notification letters were mailed on September 14, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22003.

Reported: 2023-06-01 (June 1, 2023) · Model years: 2020

Spartan Fire, LLC (Spartan Fire) is recalling certain 2018-2019, 2021 Gladiator and 2020 MetroStar emergency vehicles. The rope rescue anchor point (hoist ring) may have been improperly assembled, which can allow a hinge pin to separate from the ring.

Consequence: Hinge pin separation from the hoist ring can result in hoist ring failure and increase the risk of injury.

Remedy: Dealers will inspect and replace the hoist rings, as necessary, free of charge. Owner notification letters were mailed July 20, 2023. Owners may contact Spartan Fire customer service at 1-517-543-640. Spartan Fire's number for this recall is 23011.

Reported: 2023-12-06 (December 6, 2023) · Model years: 2020

Kovatch Mobile Equipment Corp. (KME) is recalling certain 2020 Severe Service, Predator, and Spartan MetroStar trucks. In the event of a short circuit or wiring failure, the firmware in the vehicle multiplex system may fail to shut off the output pin, resulting in overloaded electrical circuits.

Consequence: Overloaded electrical circuits can overheat, increasing the risk of fire.

Remedy: Dealers will work with the equipment manufacturer to update the firmware, free of charge. Owner notification letters were mailed January 24, 2024. Owners may contact KME customer service at 1-800-235-3928.

Reported: 2022-01-20 (January 20, 2022) · Model years: 2021, 2022

Marion Body Works Inc. (Marion Body Works) is recalling certain 2021-2022 Spartan Gladiator, MetroStar, and MetroStar-RT vehicles equipped with Meritor 180 series drive pinions. The rear axle drive pinion may fracture.

Consequence: A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake without detection, or without the brake lights activating, increasing the risk of a crash.

Remedy: Meritor will inspect and replace the drive pinion, as necessary, free of charge. Owner notification letters were mailed January 28, 2022. Owners may contact Marion Body Works customer service at 1-715-754-5261. Marion Body Works number for this recall is 21V-899.

Reported: 2022-05-24 (May 24, 2022) · Model years: 2021, 2022, 2023

Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, and 2022-2023 FC-94 fire trucks. An additional resistor was incorrectly installed on the printed circuit board, which can disrupt CAN network communication and cause vehicle lighting to fail.

Consequence: Inoperable vehicle lighting can reduce visibility and increase the risk of a crash.

Remedy: Dealers will replace the modules, free of charge. Owner notification letters were mailed on July 18, 2022. Owners may contact Spartan Fire's customer service at 1-800-543-6400. Spartan Fire's number for this recall is 22001.

Reported: 2022-10-17 (October 17, 2022) · Model years: 2021, 2022, 2023

Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, FC-94, and KME Panther emergency vehicles. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

Consequence: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

Remedy: Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on December 2, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22007.

Reported: 2022-10-17 (October 17, 2022) · Model years: 2021

Precision Industries, Inc. (Precision Industries) is recalling two 2021 Emergency vehicles built on Spartan Metrostar chassis. The electrical multiplex module had an additional resistor incorrectly installed on the printed circuit board, which can disrupt CAN network communication and cause vehicle lighting to fail.

Consequence: Inoperative vehicle lighting can reduce visibility and increase the risk of a crash.

Remedy: Precision Industries replaced the modules, free of charge. Both affected vehicles have been repaired. Owners may contact Precision Industries customer service at 1-573-346-8387.

Reported: 2022-11-23 (November 23, 2022) · Model years: 2021, 2022, 2023

Marion Body Works Inc. (Marion) is recalling certain 2021-2023 Spartan Fire Gladiator, MetroStar, FC-94 and KME Panther fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

Consequence: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

Remedy: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed on December 13, 2022. Owners may contact Marion's customer service at 1-715-754-5261. Marion's number for this recall is 22V-778.

Reported: 2022-11-29 (November 29, 2022) · Model years: 2021, 2022, 2023

Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

Consequence: Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

Remedy: Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.

Reported: 2023-09-12 (September 12, 2023) · Model years: 2021, 2022, 2023, 2024

Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2024 Gladiator, Metro Star, 2022-2024 FC-94, 2022-2023 KME Panther, and 2023 KME Predator emergency vehicles. A defect in the inversion valve may delay park brake engagement, which could allow the vehicle to move unintentionally. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Consequence: Unintentional vehicle movement can increase the risk of a crash or injury.

Remedy: Dealers will replace the inversion valve, free of charge. Owner notification letters were mailed November 2, 2023. Owners may contact Spartan Fire customer service at 1-800-867-6478. Spartan Fire's number for this recall is 23017.

Reported: 2023-11-07 (November 7, 2023) · Model years: 2021, 2022, 2023, 2024

Custom Fire Apparatus, Inc (Custom Fire) is recalling certain 2021-2024 Spartan Gladiator, MetroStar, and FC-94 emergency vehicles. A defect in the inversion valve may delay the park brake setting after engagement, which could allow the vehicle to move unintentionally.

Consequence: Unintentional vehicle movement can increase the risk of a crash or injury.

Remedy: Custom Fire will inspect and replace the faulty inversion valve, if necessary, free of charge. Owner notification letters were mailed November 16, 2023. Owners may contact Custom Fire customer service at 1-715-294-2555. Custom Fire's number for this recall is 23V-631/TC 2023-512.

Reported: 2022-08-15 (August 15, 2022) · Model years: 2022

Spartan Fire, LLC (Spartan Fire) is recalling one 2022 MetroStar fire truck. The engine control module (ECM) may experience an internal short-circuit, which can result in an unexpected engine shut down.

Consequence: An unexpected engine stall can increase the risk of a crash.

Remedy: Cummins will replace the ECM, free of charge. The single affected vehicle was repaired September 21, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22004.

Reported: 2022-09-12 (September 12, 2022) · Model years: 2022

Spartan Fire, LLC (Spartan Fire) is recalling certain 2022 Gladiator and MetroStar fire trucks. The front wheel parking brake may not engage.

Consequence: Failure of the parking brake can result in unintended vehicle movement, increasing the risk of a crash.

Remedy: Dealers will repair the parking brake, free of charge. Owner notification letters were mailed on November 1, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22005.

Reported: 2023-03-23 (March 23, 2023) · Model years: 2022, 2023, 2024

Spartan Fire LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, FC-94 and KME Panther firetrucks. After the vehicle is reversed, the transmission control module (TCM) may fail to achieve the 4th gear lockup needed to initiate the water pump.

Consequence: A firetruck that is unable to pump water increases the risk of injury during a fire.

Remedy: Dealers will update the TCM software, free of charge. Owner notification letters were mailed April 27, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23007.

Reported: 2024-05-10 (May 10, 2024) · Model years: 2022, 2023, 2024

Spartan Fire, LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, and 2023-2024 FC-94 vehicles. The seat mount fastener may be undersized and could break. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."

Consequence: A broken fastener can allow the seat to move, increasing the risk of injury during a crash.

Remedy: Dealers will inspect and replace the fastener as necessary, free of charge. Owner notification letters were mailed June 27, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24007.

Reported: 2023-03-23 (March 23, 2023) · Model years: 2023

Spartan Fire, LLC (Spartan Fire) is recalling certain 2020, 2022 and 2023 Gladiator and 2023 MetroStar vehicles. The front-drive steer axle fasteners may loosen, resulting in a complete separation of the axle assembly joints.

Consequence: Steer axle assembly separation can result in a loss of vehicle control, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the pro-torque nut keeper on the steer axle assembly, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23009.

Reported: 2024-03-07 (March 7, 2024) · Model years: 2023, 2024

Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, MetroStar, 2024 Commercial, FC-94, and KME Panther trucks equipped with Hercules HC 1.7 multiplex nodes. In the event of a short circuit or wiring failure, the firmware in the node may fail to shut off the output pin, resulting in overloaded electrical circuits.

Consequence: Overloaded electrical circuits can overheat, increasing the risk of fire.

Remedy: Weldon will update the firmware, free of charge. Owner notification letters are expected to be mailed April 8, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24003.

Reported: 2024-07-02 (July 2, 2024) · Model years: 2023, 2024, 2025

Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, 2024-2025 Metro Star and 2024 KME Panther vehicles equipped with certain independent front suspension assemblies. The lower control arm retention bolts could become brittle and break after being tightened.

Consequence: A broken bolt head can become a projectile, increasing the risk of an injury.

Remedy: Spartan Fire will replace the bolts, free of charge. Owner notification letters were mailed August 5, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24010.

Reported: 2025-09-06 (September 6, 2025) · Model years: 2023, 2024, 2025, 2026

Spartan Fire, LLC (Spartan) is recalling certain 2023-2026 Gladiator, Metrostar, FC-94, KME Panther, and 2024-2025 Predator vehicles. The actuator lever arm in the cab door latch may bind or become wedged, preventing the door from opening.

Consequence: A door that cannot be opened may trap occupants inside the vehicle, increasing the risk of injury.

Remedy: Dealers will inspect and replace the door latches as necessary, free of charge. Owner notification letters were mailed October 20, 2025. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 25010.

Reported: 2024-10-24 (October 24, 2024) · Model years: 2024, 2025

Spartan Fire, LLC (Spartan) is recalling certain 2024-2025 Metro Star, FC-94, 2025 Gladiator, and KME Panther vehicles. A missing mechanical stop may allow the cab tilt cylinder to be overextended.

Consequence: Overextension of the cab tilt cylinder can cause the cab to drop, increasing the risk of injury.

Remedy: Dealers will inspect and replace the cylinder as necessary, free of charge. Owner notification letters were mailed November 19, 2024. Owners may contact Spartan customer service at 1-517-543-6400. Spartan's number for this recall is 24014.

Reported: 2025-11-04 (November 4, 2025) · Model years: 2024, 2025

Marion Body Works Inc. (Marion Body Works) is recalling certain 2024-2025 Spartan Fire FC-94, Gladiator, and Metrostar vehicles. The actuator lever arm in the cab door latch may bind or become wedged, preventing the door from opening.

Consequence: A door that cannot be opened may trap occupants inside the vehicle, increasing the risk of injury.

Remedy: Dealers will inspect and replace the door latches as necessary, free of charge. Owner notification letters were mailed November 14, 2025. Owners may contact Marion Body Works customer service at 1-715-754-5261.