Mack RWL recalls by model year

Reported: 1978-08-08 (August 8, 1978) · Model years: 1975, 1976, 1977, 1978

THE POSSIBILITY EXISTS THAT THE ALUMINUM ENGINE REAR SUPPORT BRACKETS MAY FAIL DUE TO METAL FATIGUE. THIS TYPE OF FAILURE WOULD ALLOW THE ENGINE AND TRANSMISSION ASSEMBLY TO DISLOCATE DOWNWARD. THIS WILL RESULT IN THROTTLE CONTROL LOSS WITH THE ENGINE OPERATING CONTINUOUSLY IN THE MID TO UPPER RANGE OF THE GOVERNED SPEED RANGE.

Remedy: DEALER WILL INSPECT AND, IF NECESSARY, REPLACE ALUMINUM SUPPORT BRACKETS WITH BRACKETS MADE FROM DUCTILE IRON FOR INCREASED STRENGTH.

Reported: 1978-10-03 (October 3, 1978) · Model years: 1977, 1978

DELAYS OF UP TO ABOUT 2 SECONDS MAY EXIST IN THE BRAKE APPLICATION TIMES TO THE BRAKES ON THE BOGIE AXLES IN THE PRESENCE OF CERTAIN TYPES OF WHEEL SPEED SENSOR SIGNAL DISCONTINUITIES OR DISTORTIONS THAT MAY OCCUR AS A RESULT OF SENSOR WIRE FAILURE. THIS CONSTITUTES A NON-COMPLIANCE TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 121, "AIR BRAKE SYSTEMS".

Remedy: DEALER WILL INSTALL NEW WHEEL SPEED SENSORS THAT INCORPORATE IMPROVED WIRING AND THE PRESENT BOGIE ANTI-WHEEL LOCK SYSTEM WILL BE CHANGED TO AN AXLE-TO-AXLE SYSTEM FOR IMPROVED RELIABILITY.

Reported: 1978-10-11 (October 11, 1978) · Model years: 1977, 1978

A SHORT CIRCUIT COULD OCCUR DUE TO CHAFING OR WIRE DISCONNECTION IN THE BOX.

Remedy: THE WIRING IN THE SLEEPER BOX WILL BE CORRECTED, FREE OF CHARGE.

Reported: 1979-06-01 (June 1, 1979) · Model years: 1977, 1978, 1979

THE PITMAN ARM RETAINING NUT MAY NOT HAVE BEEN TORQUED TO MANUFACTURER SPECIFICATIONS. THIS COULD RESULT IN INADEQUATE RETENTION OF THE NUT AT THE OUTPUT SHAFT, ALLOWING THE PITMAN ARM TO BECOME LOOSE.

Remedy: DEALER WILL INSPECT AND RETORQUE PITMAN ARM, IF NECESSARY, AT NO COST TO OWNER.

Reported: 1979-05-30 (May 30, 1979) · Model years: 1978, 1979

IT HAS BEEN DETERMINED THAT TWO SCREWS THAT ARE PART OF THE BEARING ASSEMBLY LOCATED AT THE CAB DASH SHEET MAY NOT HAVE BEEN TIGHTENED PROPERLY. AS A RESULT, THE UPPER STEERING SHAFT MAY BE FREE TO "FLOAT" THROUGHOUT MUCH OF ITS LENGTH WHICH MAY RESULT IN INADEQUATE ENGAGEMENT IN THE SLIP SPLINES OF THE LOWER STEERING SHAFT. AXLE ARTICULATION COULD RESULT IN DISENGAGEMENT OF THE LOWER STEERING SHAFT SLIP SPLINES.

Remedy: DEALER WILL INSTALL A SLEEVE BETWEEN THE DASH SHEET BEARING AND THE UPPER STEERING SHAFT LOWER YOKE TO ASSURE POSITIVE UPPER STEERING SHAFT LOCATION.

Reported: 1979-05-31 (May 31, 1979) · Model years: 1978, 1979

IN THE EVENT OF TURBOCHARGER COMPRESSOR WHEEL FAILURE, ONE OR MORE OF THE FOUR CAPSCREWS THAT HOLD THE TURBOCHARGER TOGETHER MAY BE STRUCK BY PARTS OF THE COMPRESSOR WHEEL, RESULTING IN THE CAPSCREWS BEING DAMAGED. IF THESE CAPSCREWS ARE DAMAGED TO THE POINT THAT THEY ALLOW THE COMPRESSOR BACK PLATE TO DISLOCATE FROM THE TURBOCHARGER BEARING HOUSING, ENGINE LUBRICATING OIL MAY BE ALLOWED TO ESCAPE UNDER PRESSURE, CONTACTING THE ENGINE EXHAUST MANIFOLD SECTIONS OR TURBOCHARGER TURBINE HOUSING.

Remedy: DEALER WILL INSTALL A SHIELD FOR THE HEADS OF THE FOUR CAPSCREWS, ALONG WITH STRONGER SAE 8 GRADE 8 CAPSCREWS, IF NECESSARY, AT NO COST TO OWNER.

Reported: 1983-11-18 (November 18, 1983) · Model years: 1978, 1979

MOUNTING OF THE PITMAN ARM MAY LOOSEN AND LEAD TO EXCESSIVE WEAR IN EITHER THE PITMAN ARM SPLINES OR THE STEERING GEAR SHAFT SPLINES, OR BOTH. THIS CONDITION IS DUE TO INCORRECT TIGHTENING OF THE MOUNTING SCREWS DURING ASSEMBLY.

Remedy: THE DEALER WILL INSPECT AND PROPERLY TIGHTEN THE PITMAN ARM RETAINING SCREWS.

Reported: 1979-07-09 (July 9, 1979) · Model years: 1979

THE FLANGE HEAD PINCH BOLTS USED IN THE YOKES OF THE STEERING SHAFT ASSEMBLIES MAY HAVE BEEN OVERSTRESSED DUE TO THE BOLTS NOT BEING TIGHTENED TO SPECIFICATIONS. AS A RESULT, THE PINCH BOLTS COULD BREAK WHILE IN SERVICE.

Remedy: FLANGE HEAD PINCH BOLTS WILL BE REPLACED WITH STANDARD GRADE 8 FASTENERS WITHOUT CHARGE TO OWNER.

Reported: 1979-07-12 (July 12, 1979) · Model years: 1979

THE SPRING SEAT PLATE, LOCATED BETWEEN THE AXLE HOUSING AND THE SUSPENSION SPRINGS, MAY DEFORM DUE TO SPRING BENDING. AS A RESULT, THE CLAMPING FORCE IN THE ASSEMBLY MAY BE REDUCED. LOSS OF CLAMPING FORCE COULD CAUSE SPRING FAILURE AND THE AXLE WILL DISLOCATE. ALSO, THE TIRE COULD COME INTO CONTACT WITH THE SPRING.

Remedy: THE DEALER WILL REPLACE THE EXISTING SPRING SEAT WITH A NEWLY FABRICATED SEAT WHICH IS WELDED TO THE HOUSING. AN IMPROVED SPRING CLAMPING PLATE AND NEW SPRINGS WILL ALSO BE INSTALLED WITHOUT CHARGE.

Reported: 1983-04-14 (April 14, 1983) · Model years: 1980, 1981

THE PITMAN ARM, A LEVER THAT TRANSMITS TURNING MOVEMENTS FROM THE STEERING GEAR TO THE STEERING LINKAGE, MAY LOOSEN OR BREAK AT ITS CONNECTION TO THE STEERING LINKAGE. THE FAILURE CAN PREVENT TURNING ATTEMPTS FROM HAVING ANY EFFECT. THE DEFECT IS CAUSED BY INCORRECT ASSEMBLY OF THE BALL STUD CONNECTION IN THE PITMAN ARM.

Remedy: THE DEALER WILL INSTALL A NEW PITMAN ARM BALL ASSEMBLY AT NO CHARGE.