Autocar XPERT recalls by model year

Reported: 2012-09-13 (September 13, 2012) · Model years: 2012

Autocar Industries, LLC (Autocar) is recalling certain model year 2012 Xpert medium-duty class 7 vehicles, manufactured from October 17, 2011, through June 18, 2012, equipped with both left hand and right hand driving positions. The negative cable ground stud and/or wiring harness on each vehicle may interfere with the right-hand drivers side brake pedal. The interference may prevent the driver from being able to fully depress the brake pedal, resulting in reduced braking capability.

Consequence: A reduction or complete loss of braking capability can lead to increased stopping distances and/or the increased risk of a crash.

Remedy: All of the affected vehicles were corrected by September 28, 2012. Owners may contact Autocar Industries, Inc., at 1-765-489-5499.

Reported: 2013-01-09 (January 9, 2013) · Model years: 2012

Autocar Industries, LLC is recalling certain model year 2012 Xpert vehicles manufactured October 17, 2011, through September 17, 2012; and with serial numbers in the range 213522 through 215336. The seat belt anchorages fail to sustain the 3000 pound forces for the specified length of time. Therefore, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 210, "Seat Belt Assembly Anchorages."

Consequence: In the event of a crash, an insufficient seat belt anchorage may prevent the seat belt from properly restraining the occupant. This increases the risk of injury to the seat occupant.

Remedy: Autocar will notify owners, and dealers will repair the seat belts, free of charge. The recall began on March 1, 2013. Owners may contact Autocar at 1-765-489-5499.

Reported: 2014-03-19 (March 19, 2014) · Model years: 2012, 2013, 2014

Autocar Industries, LLC (Autocar) is recalling certain model year 2012-2014 Xpert vehicles manufactured July 11, 2011, through March 5, 2014. The bolts used to anchor the seat belts may be insufficiently tight to withstand the forces experienced in certain crashes. As such, these vehicles do not conform to Federal Motor Vehicles Safety Standard (FMVSS) number 209, "Seat Belt Assemblies."

Consequence: If the seat belt does not properly restrain the seat occupant, there is an increased risk of injury in the event of a crash.

Remedy: Autocar will notify owners, and dealers will tighten the seat belt mounting bolts, free of charge. The recall is began in June 2014. Owners may contact Autocar at 1-765-489-5499. Autocar's number for this recall is M-1401.

Reported: 2014-04-23 (April 23, 2014) · Model years: 2012, 2013, 2014

Autocar Industries, LLC (Autocar) is recalling certain model year 2012-2014 Xpert vehicles manufactured July 11, 2011, through March 5, 2014. During manufacturing, the floor mat may have been captured between the seat brackets and the cab sheet metal at all four connection points. This could cause the torque on the bolts to relax to below the required torque, allowing them to loosen. As such, these vehicles do not conform to Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."

Consequence: Loose bolts may allow the seat to move in the event of a crash, increasing the risk of injury to the seat occupant.

Remedy: Autocar will notify owners, and dealers will correct the seat mounting free of charge. The recall is expected to began in June 2014. Owners may contact Autocar's customer service at 1-765-489-5499. Autocar's number for this recall is M-1405.

Reported: 2014-04-23 (April 23, 2014) · Model years: 2012, 2013, 2014

Autocar Industries, LLC (Autocar) is recalling certain model year 2012-2014 Xpert vehicles manufactured July 11, 2011, through March 5, 2014. The bolts securing the brake valve to the cab may be below the required torque which could cause a failure in the connection of the airlines and the brake valve. Thus, the vehicles do not conform to Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

Consequence: Low bolt torque may result in a loss of brake line air pressure, increasing the risk of a crash.

Remedy: Autocar will notify owners, and dealers will correct the brake valve mounting, free of charge. The recall began in June 2014. Owners may contact Autocar's customer service at 1-765-489-5499. Autocar's number for this recall is M-1406.

Reported: 2014-04-23 (April 23, 2014) · Model years: 2012, 2013, 2014

Autocar Industries, LLC (Autocar) is recalling certain model year 2012-2014 Xpert vehicles manufactured July 11, 2011, through March 5, 2014. The bolts that secure the steering column mounting bracket could be below the required torque and possibly cause the steering column to come loose.

Consequence: A loose steering column may make it difficult to steer the vehicle, increasing the risk of a crash.

Remedy: Autocar will notify owners, and dealers will correct the steering column mounting, free of charge. The recall began in June 2014. Owners may contact Autocar's customer service at 1-765-489-5499. Autocar's number for this recall is M-1407.

Reported: 2014-07-02 (July 2, 2014) · Model years: 2012, 2013, 2014, 2015

Autocar Industries, LLC (Autocar) is recalling certain model year 2012-2015 Xpert trucks manufactured November 30, 2011, to November 5, 2014 and having a 164-inch wheelbase and a sweeper body which is mounted with a gap between the cab and the body (where optional equipment could be installed). When being driven at speeds above 25mph, the affected vehicles may have an unexpected bounce.

Consequence: The unexpected bounce may cause the operator to lose control of the vehicle, increasing the risk of a crash.

Remedy: The remedy for this recall is still under development. An interim notice was mailed to owners in August 2014. The recall began on November 20, 2014. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is M-1408.

Reported: 2023-01-23 (January 23, 2023) · Model years: 2012, 2013, 2014, 2015, 2016

Autocar, LLC (Autocar) is recalling certain 2012-2016 Xpert, 2010-2020 Xspotter, 2008-2020 Xpeditor, 2008-2010 WXLL and WX vehicles. A worn parking brake control valve can leak air into the vent line, creating excessive back pressure and causing the parking brake to release unexpectedly.

Consequence: The unexpected release of the parking brake may allow the vehicle to rollaway, increasing the risk of a crash.

Remedy: Dealers will remove the vent line and fitting from the valve, free of charge. Owner notification letters were mailed March 23, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2023 ACTT-2301.

Reported: 2014-03-19 (March 19, 2014) · Model years: 2014

Autocar Industries, LLC, (Autocar) is recalling certain model year 2014 Xpert trucks manufactured November 7, 2013, through January 13, 2014, and equipped with certain Cummins Westport Model ISL G or ISX12 G engines. Condensation in the intake manifold may freeze during cold weather conditions and interfere with the proper operation of the intake manifold pressure sensor.

Consequence: The improper operation of the sensor could induce elevated exhaust temperatures or flames from the exhaust pipe, increasing the risk of a vehicle fire or burn injury to a person near the exhaust pipe.

Remedy: Cummins Inc. and Cummins Wesport Inc. will notify owners, and authorized Cummins service facilities will upload a new ECM calibration, free of charge. The recall began on April 12, 2014. Owners may contact Autocar at 1-765-489-5499 or Cummins Inc. at 1-800-343-7357. Autocar's number for this recall is M-1404.

Reported: 2015-05-13 (May 13, 2015) · Model years: 2014, 2015, 2016

Autocar Industries, LLC (Autocar) is recalling certain model year 2014-2016 Xpert and XSpotter vehicles manufactured September 24, 2013, to April 22, 2015, and equipped with certain Cummins Westport ISL G engines. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.

Consequence: If engine oil comes into contact with a hot surface, there could be is an increased risk of a fire.

Remedy: Cummins will notify owners on behalf of Autocar, and Cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ECM) with software that can adjust the engine output under misfire conditions to limit crankcase pressures. These repairs will be performed free of charge. The recall began on June 16, 2015. Owners may contact Autocar customer service at 1-765-589-5499 or Cummins Inc. at 1-800-343-7357. Autocar's number for this recall is MDTT-01.

Reported: 2016-10-07 (October 7, 2016) · Model years: 2015, 2016, 2017

Autocar Industries, LLC (Autocar) is recalling certain model year 2015-2017 Xspotter and Xpert vehicles manufactured March 2, 2015, to September 22, 2016. The castle nuts on the steering linkage assembly may not have been tightened properly.

Consequence: If the castle nuts were not properly tightened, the cotter pin could shear and the steering linkage assembly components could separate, resulting in the loss of steering and increasing the risk of a crash.

Remedy: Autocar will notify owners, and authorized Autocar service repair facilities will repair the vehicles, free of charge. The recall began on November 18, 2016. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is MDTT-1602.

Reported: 2017-08-29 (August 29, 2017) · Model years: 2016

Autocar Industries, LLC (Autocar Industries) is recalling certain 2016 Xpert, and Xspotter vehicles, equipped with certain Dana Spicer D-Series and E-Series steer axles. The castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.

Consequence: If the tie rod loosens, it may disconnect from the steering knuckle, causing a complete loss of steering and increasing the risk of a crash.

Remedy: Autocar Industries will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. The recall began on September 20, 2017. Owners may contact Autocar customer service at 1-877-777-5360. Autocar's number for this recall is MDTT-1701.

Reported: 2016-05-18 (May 18, 2016) · Model years: 2017

Autocar Industries, LLC (Autocar) is recalling certain model year 2016-2017 Auto Xspotter and 2017 Autocar Xpert vehicles manufactured March 04, 2016, through April 21, 2016. The tab lock washers on the rear axle wheel ends may not have been properly bent over the outer spindle nut during assembly.

Consequence: If the spindle nuts loosen, the wheel assembly may separate from the rear axle, increasing the risk of a crash.

Remedy: Autocar will notify owners and dealers will inspect the tab lock washers and remedy tabs where needed, free of charge. The recall began on June 30, 2016. Owners may contact Autocar's customer service at 1-765-489-5499. Autocar's number for this recall is MDTT-1601.